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Chapter5HydraulicControlValves
5.1Introduction
5.2DirectionalControlValves
5.3PressureOperatedValves
5.4FlowControlValves
5.5ManifoldValvesandCartridgeValves
5.6Electro-HydraulicServoValves
5.7Electro-HydraulicProportionalValves
5.8Electro-HydraulicDigitalValves
Chapterlist5.1Introduction
5.1.1Basiccharacteristics
5.1.2Classification5.1.3Basicrequirementsforhydraulicvalves5.1.1Basiccharacteristics
Thetypesofcontrolvalvesusedtodayaretoonumeroustobementioned.Mostvalves,however,performthreeprimaryfunctionsinthehydraulicsystem:tocontroltheoilpressure(pressurecontrolvalves),theflowrate(flowcontrolvalves)andthedirectionofoilflow(directionalcontrolvalves)inthesystemtoensuretheactuatorsinproperworkingonordertheloadrequested.Althoughtherearemanytypesofhydrauliccontrolvalvesandtheymightbequitedifferentfromeachotherineitherthefunctionsorconfigurations,thereexistbasiccharacteristics.
1.Instructure,allhydrauliccontrolvalvesconsistofthevalvebody,thevalvecore(spool,coneorball)andtheoperatingelementsusedtocontrolthevalvecore.ThethreebasictypesofcoresareshowninFig.5-1.2.Inoperatingprinciple,theorificeflowformula
shouldbekepttruefortheorificesize,thepressuredifferencesbetweentheinletandoutletandtheflowrateofthroughthevalves.Fig.5-1Configurationtypesa)Spoolvalveb)Conevalvec)Ballvalve
5.1.2Classification
Thehydrauliccontrolvalvescanbecategorizedaccordingtodifferentclassificationattributes,seeTab.5-1.Tab.5-1ClassificationofhydrauliccontrolvalvesClassificationattributesTypesContentsThefunctionsThepressurecontrol
Relief,pressurereducing,sequence,proportionalpressurecontrol,pressureswitch,etcTheflowcontrol
Throttle,speedcontrol,overflowthrottle,dividing,combining,proportionalflowcontrol,etcThedirectionalcontrol
Check,pilot-operatedcheck,
directional,proportionaldirectionchange,etcThemanipulationManually
Handleorhandwheel,pedal,leverMechanically
Skid,spring,hydraulic,pneumaticElectrically
Thesolenoid-operated,electro-hydrauliccontrolTab.5-1ClassificationofhydrauliccontrolvalvesConnectionThetubingThetubingandtheflangedSub-platemountingormodular
Single/double-platemounting,integrationandsandwichvalvesThecartridgeThescrew,andtheflangedControlTheconstantcontrolvalvesorswitchesThepressurecontrol,theflowcontrol,thedirectionalcontrolTheelectro-hydraulicproportionalcontrolTheelectro-hydraulicpressure/flow/directional/combinedvalvesTheservo-controlTheelectro-hydraulic,air-hydraulic,mechanical-hydraulicThedigitalcontrol
Thedigitalcontrolpressure/flow/directionalcontrolvalves5.1.3Basicrequirementsforhydraulicvalves1.Sensitive,credible,andlowimpactandvibration;2.Lowresistancewhentheorificeisopenedcompletely,andhasgoodsealingabilitywhentheorificeisclosed;3.Controllableparameters(suchasthepressureandtheflowrate)shouldbestableandinsensitiveunderdisturbance;4.Compactinstructureandgoodininstallation,
adjustmentandapplications.5.2
DirectionalControlValves5.2.1In-lineCheck
5.2.2DirectionalcontrolvalvesTherearetwotypesofgeneraldirectionalcontrolvalves:in-linecheckanddirectionchanging.5.2.1In-lineCheck
Thein-linecheckvalvesinclude:thegeneraltypechecksandhydraulicoperatedcheckvalves.1.Thein-linecheckvalvesofgeneraltypeFunctions:Thisvalveallowsfreeflowinonedirectionandpreventsflowinthereversedirection.Fig.5-2showsageneraltypecheckvalveinathreadedpipeconnection.
Fig.5-2CheckvalveConfiguration
b)Symbol1-Valvebody2-Valvecore3-Spring
2.HydraulicoperatedcheckvalvesBesidesinletandoutletportthereisapilot(remote)port(suchasFig.5-3)、Fig.5-3Hydraulic-operatedGeneraltypecheckvalveb)Hydraulicoperatedcheckvalve1,6-Spring2,8-Valvecore3,9-Handspike4,10-Controlpiston5-Smalldischargedcore7-Springseat
Notethat
theportshouldbeconnectedtothereservoirwhenitisnotworking,otherwiseitcannotbereturned.5.2.2Directionalcontrolvalves
Functions:
Accordingtothecoremotionsrelative
body,adirectionalcontrolvalveinahydraulicsystemisusuallyusedtocontroltheoilpathsthatcanbeconnected,ortheoilflowdirectionthatcanbechanged,whichallowstheactuatortobestarted,stoppedortheoilflowdirectiontobeshifted.2.Classification
Byconfiguration:rotary,slidingorball;(2)Byports:twoports,threeports,fourportsandsoon;(3)Byrelativeoperatingposition
ofspoolinthevalvebody.Therearetwo,three,andfourpositions;3.Theconstructionofspoolordirectionalcontrolvalve
ThecommonconfigurationsofspoolordirectionvalvesareshowninTab.5-2.Theirdifferenceslieinthewaysandpositionstheypossess.Twoorthree-positionvalvesmeanthattheirvalvecoreshavetwoorthreedifferentworkingpositions;similarly,two,threeorfourwayvalvesindicatethattherearetwo,three,orfouroilpathsonthevalvebodywhichareseparatedfromeachotherandconnectedwiththeirindependentoillines.Thefunctionofthedirectionvalvesdependupontheirwaysandworkingpositions.(4)Bytheoperatingmeans:Thesevalvecoresmaybeoperatedbyadifferenceofoilpressureonthespool,ormanually,mechanically,electrically,orbyacombinationofthesemeans.Tab.5-2Configurationsofspooltypedirectionalcontrolvalves
4.Theoperatingmannersforspooltypedirectionalcontrolvalves
Theoperatingmannersforspooltypedirectionalcontrolvalvesinclude:manual-operated(ormechanical-operated),solenoid-operated,pilot-operated,electrohydraulic-operated,etc.SeeFig.5-4,Fig.5-5,Fig.5-6.Fig.5-4Three-position,four-waymanualdirectionalcontrolvalvea)Spring-centedspoolb)Steelball-centedspoolc)GraphicssymbolforSpring-centedspoold)GraphicssymbolforSteelball-centedspool
Fig.5-5Two-position,two-way
Solenoid-operateddirectionalcontrolvalvea)Configuration
b)Graphicssymbol
1-Solenoid2-Handspike3-Valvecore4-SpringwhenthesolenoidisnotenergizedwhenthesolenoidisenergizedFig.5-6Electric-hydraulicoperateddirectionalcontrolvalve
1-Valvecoreoperatedbyhydraulicpressurized2,8-Checkvalve
3,7-Throttlevalve
4,6-Solenoid5-ValvecoreoperatedbySolenoid
5.Functionsofneutralposition
Three-positionvalveconsistsoftwoextremepositionsandacenterposition.Thetwoextremepositionsaredirectlyrelatedtotheactuator'smotion.Thecenterpositionofthedirectionalcontrolvalveisdesignedtosatisfyaneedofthesystem.Forthisreason,adirectionalcontrolvalve'scenterpositioniscommonlyreferredtoasaneutralconditionasshowninTab.5-3.
Tab.5-3NeutralconditionsofdirectionalcontrolvalvesTypeNeutralconditionSymbolFeaturesandapplicationFour-wayFive-wayOAllportsareblockedandthetwoendsofthecylinderaresealed.Pumpflowisn’treturnedtothereservoir.CanbemountedinparalleltoperformcomplexoperationHAllportsareconnectedtoeachother.Allowsfreemovementofanactuatorwhilepumpflowisreturnedtothereservoir.YAfloat-centerspool.PortPisblockedandportsA,B,andTareconnected.Allowsfreemovementofeachactuator.Pumpflowisn’treturnedtothereservoirJOneendofthecylinderissealed;theotherisconnectedtothereturnedoil.Thesystemisn’tunloadedCPortsPandportAareconnected,whileBandTareblocked.Oneendofthecylinderissealed.Pumpflowisn’treturnedtothereservoir.PPortTisblockedandportsA,B,andPareconnected.Canbeusedasanelementofdifferentialcircuitforhydrauliccylinder.KPortsP,A,Tareconnected,whileportBisblocked.Oneendofthecylinderissealed.Pumpflowisreturnedtothereservoir.XAllportsareconnectedtoeachotherwithahalfopenthrottleorifice.Allowsfreemovementofanactuatorwhilepumpflowisreturnedtothereservoirunderagivenpressuredrop.
Tab.5-3NeutralconditionsofdirectionalcontrolvalvesMPortsPandTareconnectedandAandBareblocked.Atandem-centerconditionstopsthemotionofanactuator,butallowspumpflowtoreturntoreservior.UThetwoendsofthecylinderareconnectedtoeachother.Thesystemisn’tunloaded.Returnedoilportissealed.NOneendofthecylinderisconnectedtothereturnedoil,theotherissealed.Thesystemisn’tunloaded.
Notes:Intheanalysisandselectionoftheneutralconditions,thefollowingfactorsaremainlyconsidered:(1)Pressure-holding.(2)Unloadingcondition.WhenportsPandTareconnected,thesystemisunloading.(3)Thestabilityandprecisionduringthedirectionalshift.(4)Startupstability.(5)Thecylinderneedsata‘float’conditionorcanstopatanyposition.5.3PressureOperatedValves5.3.1
Reliefvalves5.3.2
Pressure-reducingvalve5.3.3Sequencevalves
5.3.4Pressurerelay
5.3.1
ReliefvalvesPressureoperatedvalves,actuatedbyforcesinducedbythepressureoffluidandcontrolsign,areusedtoperformaparticularfunctionorcontroloilpressureinahydraulicsystem.Thecommonpressureoperatedvalvesinclude
reliefvalves,pressure-reducingvalves,sequencevalvesandpressureswitches.
Reliefvalvesaredevicesinstalledinacircuittomakeitcertainthatthesystempressuredoesnotexceedsafetylimits.Forsafety,thereliefvalveisusuallyinstalledascloseaspossibletothepump,withnoothervalvesbetweenthereliefvalveandpump.Reliefvalvescanbedividedintwocategories:direct-actingandpilot-operated.
1.Configurationandoperation(1)Direct-actingtype
Fig.5-7Direct-actingreliefvalvea)Configurationb)Graphicsymbol1-Reguatingscrew2-Spring3-Uppercover4-Valvecore5-Valvebody
-theorificeisdenoted;q-theflux;
p-inletpressure,-therigidityofspring;-pre-compression;
D-thediameterofcore.
-crackingpressure.Inletpressureisdenotedbyatthefull-flowandthestablehydraulicdynamicforceby,thentheforcebalanceequationscanbeobtainedbelow:(a)Theforcebalanceequationtobeginopening
(5-1)(b)
Thereliefforcebalanceequation
(5-2)(c)Thepressure-flowrateequation(5-3)Bycombiningequations(5-7)and(5-8),inletpressurepcanbecalculatedunderdifferentflowrates.Noteheretwopoints:
(a)theopeningpressurepkisadjustablebyspringpre-compressionx0andbycontrollingtheinletpressurep,whichiscalledadjustmentspring;(b)thedirect-actingvalveisdesignedbyacore(poppetorballheld)exposedtothesystemfluid
pressureononesideandopposedbyaspringofpresetforceontheother.Soitneedsabiggerspringforceforahigherpressureorflowratesystem.Ifsotheabilityofspringwillbelowerandconfigurationisdifficult.Inpractice,therearefewdirection-actingvalves.(2)Pilot-operatedtype
Fig.5-8Pilot-operatedrelief
Configurationb)Graphicsymbol1-Damporifice2-Valvecoreofpilot3-Springofpilot4-Springofmainvalve5-Mainvalvecore
Pilot-operatedreliefvalvesareusedforthesystemswhichrequirehighpressureandlargeflowrate.TheircommonconstructionsareshowninFig5-8.Apilot-operatedreliefvalveoperatesintwostages:apilotstageandamainstage.Themainvalvedisplacementdependsupontheoilpressuredifferentialonthetwosidesofthemainvalve.Thestaticcharacteristicsofapilot-operatedvalvecanbedescribedbytheflowingfiveequations.(5-4)(5-5)(5-6)(a)Mainvalveforcebalanceequation
(b)Pressure-flowrateequationforthemainvalveorifice(c)Forcebalanceequationforthepilotvalvecore
(d)Pressure-flowrateequationonpilotvalve
(5-7)(e)Pressure-flowrateequationforthedampingorifice
(5-8)2.Basiccharacteristicsofreliefvalves
(1)RangeofpressureregulationPressureadjustedisstableandchangescontinuouslyupanddown.Thereisnojumporsluggish.
(2)Pressure-flowratecharacteristics
Thecharacterofinletpressureofreliefvalvevaryingwiththeflowrateisknownasthepressure-flowratecharacteroropened-closedcharacterasshowninFig.5-9.
(3)ExcessivepressureflowrateadjustmentFig.5-10showsthedynamiccharacteristiccurveswhentheworkingconditionschangefromthezeropressureandthezeroflowrateconditiontotheratedpressureandtheratedflowrate.Fig.5-9Pressure-flowratecharacteristicscurvesFig.5-10Dynamiccharacteristicscurve
5.3.2
Pressure-reducingvalve
Pressure-reducingvalvesareusedtodropthenormaloperatingpressureofamaincircuit
Therearethreekindsofpressure-reducingvalvesonrequest:
(1)tomaintainoutletpressureinvariableness,calledfixedvaluepressure-reducingvalves;(2)tomaintainaconstantpressuredifferentialbetweeninletandoutletports,calledfixedpressuredifferentialpressure-reducingvalves;(3)toproportionpressure-reducingvalveemployedtoensurethattheoutletpressureisproportionaltothatoftheinlet.Thefixedvaluesareappliedwidely.Theyareintroducedhere.1.ConfigurationandoperatingprincipleFig.5-11Pilot-operatedpressure-reducingvalveConfigurationb)Graphicsymbol1-Valvecoreofpilot2-Valvecoreofmainvalve3-Dampingorifice
2.FunctionsandfeaturesComparewithreliefvalves,theirdifferencesliein:
(1)Thepressure-reducingvalvesholdstheoutletpressureconstant,whereasthereliefvalveholdsthedesiredreducedpressureattheinlet;(2)Thepressure-reducingvalveisannormallyopenvalve,whilereliefvalvenormallya
closevalve;(3)Thepressureexistsinboththeinletandoutletportsofpressure-reducingvalves,sotheleakingoilfromthespringportofthepilotvalvemustbeinducedseparatelytothereservoir.
5.3.3Sequencevalves
1.Functions
Asequencevalveisusedtodirecttheflowoffluidtomorethanonepartofacircuitinsequence.
2.Operatingprinciple
AsshowninFig.5-12.Fig.5-12Sequencevalveoperateddirectly
3.Controlmanners:
Accordingtodifferentarrangementsoftheuppercoverorthebottomcover,fourcontrolmannerscanbeobtained:internalcontrolandexternaldischarged,internalcontrolandinternaldischarged,externalcontrolandexternaldischarged,andexternalcontrolandinternaldischarged,pleaseseeFig.5-14.Fig.5-14Fourcontroltypesofgraphicssymbolsa)Internalcontrolexternaldischargedb)Internalcontrolinternaldischargedc)Externalcontrolexternaldischargedd)Externalcontrolinternaldischarged4.Features:
Sequencevalvewithaninternalcontrolandinternaldischargedtypecanbeusedasacounter-balancevalveorabackpressurevalve;sequencevalvewithexternalcontrolandinternaldischargedtypeasanunloadingvalve;sequencevalvewithexternalcontrolandexternaldischargedtypeissimilartoapilot-operatedtwo-way,two-positionvalve.
Forasequencevalvewithinternalcontrolandexternaldischargedtypeorasametypeofreliefvalve,thecommonpointisthattheyarenormallycloseandthecoreopenactiondependsmainlyupontheinletpressure.Let’scomparethesequencevalve
withinternalcontrolandexternaldischargedtypewiththereliefvalve,theircommonsanddifferencescanbeconcludedasfollows:Thecommonpoints:
Asequencevalveofthesamecontroltypeisnormallyclose.Whetherthecoreinthevalvewillbeopendependsontheinletpressure.
Thedifference:Theoutletpressureoilforsequencevalveisusedtosupplypressureforsomeotherpartofahydraulicsecondarycircuit.
5.3.4Pressurerelay
1.Functions:
Itisanelementthatswitchesthepressureinthehydraulicsystemtoanelectricsignandallowsactuatorstoperformpredeterminedsequenceactionorsecurity.
Thisisaccomplishedbyitsjiggleswitchwhichwilloperatetoconnectorshutoffelectricalpathswhenthehydraulicpressurereachesthesettingofswitch.2.Configuration:Therearepistontype,spring-tubetypeanddiaphragmtype,etc.Fig.5-15isapressurerelaywithasingletouchpointpiston.
Fig.5-15Pressurerelaywithsingletouchpointpistona)Configuration
b)Graphicssymbol
1-Piston2-Mandril3-Regulatingscrew4-Microelectricalswitch
5.4
FlowControlValves5.4.1Operation5.4.2
Throttlevalves5.4.3Speed-regulatingvalvesandrelief-throttlevalves5.4.1Operation(5-9)
Thepressure-flowrateequationdiscussedinChapter2canberewrittenasfollows:ThecommonconfigurationsofthrottlingelementsareshowninFig.5-16.
Fig.5-16Orificestypesusedinthrottlevalvesa)Poppet(core)-shapedb)Triangle-notchc)Rectangled)Trianglecone-shaped5.4.2
Throttlevalves
ConfigurationandoperatingprincipleFig.5-17Throttlingvalve1-Valvecore2-Handspike3-Handle4-Spring
Athrottlevalvesisasimpleflowcontrolvalves.Athrottlevalveisvirtuallyequaltoavariableorifice.
2.Flowcharacteristicsandrigidity
(5-10)ThelargertheTvalueis,thebetterabilityofthevalveis.
UnderagivenflowareaA,pressuredifferenceisstillsensitivetotheoutsideload.Inahydraulicsystem,thepressuredropvarieswiththeloadfluctuation.Ifonesetstheratiototheflowrateincrementqastherigidityofthrottlingvalve,andnoteasT,thentheTcanbeobtainedby,pDpDpD
3.Application
Throttlevalvesareusuallycombinedwithfixeddeliverypumps,reliefvalvestoconstituteathrottlespeed-regulatingsystem.Thespeedcanbeadjustedbychangingthethrottleorificesize.5.4.3Speed-regulatingvalvesandrelief-throttlevalvesAsdescribedabove,theflowratethroughtheorificeissensitivetothepressuredropofthevalve,sopoorrigiditymayoccurtothrottlevalves.Forthisreason,thethrottlevalvesareonlyapplicableforthesmallloadchangeoccasionswhichrequirelessforspeed-stability.
1.Speed-regulatingvalvesFig.5-18showsaspeed-regulatingvalveoperationprinciple.Fig.5-18Operatingprincipleofregulatingspeedvalve
Staticequationsofaspeed-regulatingvalveinoperation,
(5-11)(5-12)(5-13)(5-14)Fig.5-19Bypassspeed-regulatingvalveoperationa)Configurationb)Graphicssymbolc)simplifiedgraphics2.Relief-throttlevalves(Bypassspeed-regulatingvalves)Fig.5-19indicatesarelief-throttlevalveoperationanditsgraphicsymbol.
1-Actuator2-Sefetyvalve3-Reliefvalve4-Throttlevalve5.5
ManifoldValvesandCartridgeValves5.5.1Manifoldvalves5.5.2Cartridgevalves5.5.1Manifoldvalves
Themanifoldvalvesaredesignedonthebasisofplatevalves.TheupperanddownsurfacesofeachhydraulicvalvearemadethesameastheundersideofaplatevalveasshowninFig.5-20a.
Asinglemanifoldvalveoperatesthesameasthecommonvalveinoperation.ButthedifferenceisthateachmanifoldhasfourportsP,A,BandT.Forasysteminstallation,variousmanifoldvalveswiththesamespecificationbutdifferentfunctionsaresplicedtogetheronarequestedsequenceonthehydraulicsystemchart,seeFig5-20b.
Fig.5-20Manifoldvalve
a)Configurationb)Graphicssymbol1-Thesolenoidoperatedvalvewiththree-positionandfour-way2-Bidirectionalhydrauliclock3-Twoinletportcheck-throttlevalve4-Pressure-reducingvalve5-Soleplate6-Hydraulicactuator5.5.2Cartridgevalves
Thecartridgevalvesarewildlyadoptedinthehydraulicsystemswithhighpressureandlargeflowrate.Severalcartridgevalvescanbeconnectedacompoundvalve.Comparedwiththecommonhydraulicvalves,thecartridgevalveshavethefollowingadvantages:1)Itprovidesalargeflowrate.Thelargestflowrateavailablehas10,000L/min,andthemaximumdiameterfortheflowareais200~250mm.Itisapplicableforlargeflowrateoccasionsrequired.2)Ithasacuteabilitytoresponseforthevalvecoremotionanhasagoodabilityforanti-blocking.3)Itperfectssealandhasasmallleakageandlowpressurelossviaorifices.1.OperatingprincipleandtheirbasicunitsBasicunits:avalvecore,abushing,aspring,theseals.
Threedifferentconfigurations:(1)directionalcontrolunits(Fig.5-21a),(2)pressurecontrolunits(Fig.5-21b),and(3)flowcontrolunits(Fig.5-21c)tomeetthedifferentcontrolneeds.
Allincludethreeports:twoaremainportsA,B,andthethirdiscontrolportX.
IfwenotethediameterofthevalvecoreasD,thediameterofthevalveseatholeasd,andtheactingareasofportsA,BandXas
AA
、AB、AXrespectively
:4)Itiscompactandsimpleinspaceandconfigurationandalsoeasytobestandardized.
Fig.5-21Basiccartridgeinsertsunits
1-Bushing2-Sealring3-Poppet(core)4-Spring5-Cover6-Resistancehole7-Poppet(core)regulatinga)Directionalcontrolvalveunitsb)Pressurevalveunitsc)FlowrateunitsThenon-dimensionalareas(arearatios):
,valveclosed,valveopened
Theworkingconditiononvalve:2.Pilotoperatedvalveandcoverboard
Thepilot-operatedvalveandthecoverboardarebothusedtocontroltheXporttorealizetheoilcircuitconnectionandvalvesopenedorclosedinacartridgeinsertunits.
(1)Forthedirectionalcontrolunits:thepilotoperatedcanbeasolenoidspool,orasolenoidballvalve.(2)Forpressurecontrolunits:thepilotoperatedcanbeapilot-operatedpressurevalve,asolenoid-operatedspoolvalve.(3)Forflowcontrolunits,solenoid-operatedvalvecanalsobeused,butshouldbeaddedwithastrokeregulatingrodonthecoverboardforthevalvecoretorestrictoradjusttheorificeandthustheorificeflowarea(Fig.5-21c).3.Applicationsofthecartridgeinsertvalve(1)Checkvalvesbycartridge
ConnectingdirectcontrolportXwithportAorportBcanbuildacheckvalveinadirectionalvalve.FortheconfigurationshowninFig.5-22b,whenfluidflowsfromAtoB,thevalveisclosed,butalsopermittingaleakagefrom
AtoBviatheannularclearancebetweenthetopofthevalvecoreandthebushinghole.ThesealingperformanceisnotsogoodasthatshowninFig.5-22a.Fig.5-22Cartridgeinsertcheckvalve
a)Positivedemonstrationb)ReversedemonstrationFig.5-23showsathree-way,two-positiondirectionalcontrolvalveunitsusedtocontroloildirection.Thepilotoperatedisasolenoidspoolvalve.AsisshowninFig.5-23a,whenthesolenoidisnotenergized,portXisconnectedtothereservoirviatheleftport(normalcondition)ofthetwo-way,two-positionvalve.
UnlikethedesignshowninFig.5-23a,whenthethree-way,two-positionvalveshowninFig.5-23bworksatitsrightposition,thepressureinportXisalwaysequaltothehigherpressureduetotheactionof‘shuttlevalve’.Inthiscase,whethertheoilpassesthroughportAorportB,thevalveisclosedandportsAandBareblocked.
(2)Two-way,two-positionvalvesbycartridgeFig.5-23Two-wayvalve
Fig.5-24Three-wayvalve
WhenelectromagnetYpowerlossWhentheelectromagnetYinthepower(3)Three-wayvalvesbycartridge(4)Four-wayvalvesbycartridgeFig.5-25Four-wayvalve
5.6Electro-hydraulicServoValves
AnElectro-hydraulicservovalvefunctionsasanelectro-hydraulictransferequipmentandalsoapoweramplifier,whichitisputintoalowerelectricalsignaltogetapowerfulhydraulicpressureenergyandrealizethepurposeofadisplacement,speed,accelerationandforcecontrolsforanactuators.Fig.5-26illustratesanozzleflapperelectro-hydraulicservovalve.(1)Theelectro-hydraulictransferequipment
Itcantransfertheinputelectricalsignalintoatorqueoutput(motor)orlineardisplacementoutput(hydrauliccylinder).
Fig.5-26Nozzleflapperelectro-hydraulicservovalve
1-Fixedthrottleorifice2-Feedbackpole3-Gagbit4-Magnetizer5-Springpipe6-Permanentmagnet7-Nozzles8-Baffle9-Mainvalve(2)Thehydraulicpoweramplifies(seeFig.5-27)
Fig.5-27Hydraulicamplifier
1-Baffle2-Nozzles(3)Afeedbackandbalancemechanism
Asdescribedabove,thespoolvalveisbalancedbytheelasticreactionforceofthefeedbackspringpiece(baffle),soitisaforcefeedbacktype.5.7Electro-hydraulicProportionalValves5.7.1Pressurecontrolelectro-hydraulicproportionalservovalve5.7.2Flowcontrolelectro-hydraulicproportionalvalves5.7.3Electro-hydraulicproportionaldirectionalcontrolvalves5.7.1Pressurecontrolelectro-hydraulicproportionalservovalve
TheproportionalpressurepilotvalveofFig.5-28canbeusedtoconnectwithacommonrelief,pressurereducingorasequencevalvepoppet(core)tobecomevirtuallyanypilotcontrolledpressuredevice.
Electro-hydraulicproportionalvalvesperformthefunctionsofremote,computercontrolsforhydraulicparameters(pressure,flowrateanddirection)
inproportiontoinputelectricsignal.
Theperformanceofthenewlydevelopedelectro-hydraulicproportionalvalvesisbetterthancommonhydrauliccontrolvalvesbutitisinferiortoelectro-hydraulicservovalves.Fig.5-28Electro-hydraulicproportionalpressurepilot
1-Valvepoppet(core)2-Loadedspring3-Handspike4-Proportionalvalvewithso
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