流程驗證審核調(diào)查問卷,,,,,,,,,,

供應(yīng)商名稱：,,,,,,,,審核日期：,,

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供應(yīng)商代碼：,,,,,,,,供應(yīng)商代表：,,

供應(yīng)商地址：,,,,,,,,,,

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,,,,,,,,供應(yīng)商電話號碼：,,

供應(yīng)商電子郵件地址：,,,,,,,,供應(yīng)商傳真號碼：,,

主審核員：,,,,,,,,審核小組成員：,,

主要產(chǎn)品（約翰迪爾零部件分類代碼）：,,,,,,,,,,

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,,,,,,,,約翰迪爾上次評估或調(diào)查的日期（如果有的話）：,,

審核的過程/產(chǎn)品：,,,,,,,,,,

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備注：如果在審核前未提供，向供應(yīng)商索取證書副本,,,,,,,,,,

質(zhì)量體系認(rèn)證、認(rèn)證機構(gòu)及證書有效日期（ISO、QS、ISO/TS等）：,,,,,,,,,,

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環(huán)境體系認(rèn)證、認(rèn)證機構(gòu)及證書有效日期（ISO14001）：,,,,,,,,,,

健康與安全認(rèn)證、認(rèn)證機構(gòu)及證書有效日期（ISO18001）：,,,,,,,,,,

審核總結(jié)和糾正措施,,,,,,,,,,

審核總分:,,,0,最高得分:,0,,百分比%:,,未打分,

審核總結(jié):,,,,,,,,,,

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糾正措施(若是有):,,,,,,,,NCCA#(s):,,

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一般供應(yīng)商考評標(biāo)準(zhǔn)*,,,,,,,,,,

考評,,,得分**,符合問題中要求的能力：,,,,糾正措施,,

不適用,,,不適用(NA),要求不適用。,,,,不需要采取措施,,

不符合,,,1,不符合要求或部分符合要求。沒有任何實施或文件證明，或在實施或文件中存在重大不一致（重大不符合）。,,,,需要糾正措施請求(CAR)，記錄在NCCA中。,,

需要改進,,,2,符合要求，但是在實施或文件中存在輕微不一致，或者處于實施的早期階段，只能初步證明有實施效果。,,,,改進機會。推薦CAR，但不是必需,,

符合,,,3,符合要求并且有效實施，文件完整充分。,,,,不需要采取措施,,

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**對于每個問題，供應(yīng)商必須得分2或以上才算被接受。,,,,,,,,,,

使用1到3分制進行評分，其中3是最高分。對于不適用的問題，請輸入NA。,,,,,,,,,,

流程驗證審核清單,,,,,,,,,,

零件號或零件系列：,,,,,,,,,,

A.,,文件控制,,,,,,,,

#,n,問題,,,,得分,,,,

1,,"IsthepartprinttothecurrentRevisionLevel?

零件圖紙是否為最新版本？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

2,,"AretheControlPlandocumentsbeingusedup-to-date?

是不是使用最新版本的“控制計劃”文件？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

3,,"IftheControlPlanatthesupplierisnotthesameversionastheoneatJohnDeere,wasthechangeprocessfollowedperJDS-G223?

如果供應(yīng)商的“控制計劃”與JohnDeere的控制計劃不是同一版本，是否按照J(rèn)DS-G223執(zhí)行變更流程？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

4,a,"Dotheprocesscontroldocumentsadequatelyaddressallprocessparametersandproductcharacteristics?

流程控制文件是否足以處理所有的流程參數(shù)和產(chǎn)品特征？",,,,,,,,

,b,"AretheProductandProcessKeyCharacteristicsknown,visible,andisthereadocumentedcontrolplaninplacetocontinuouslymonitortheprocesscontrolandcapability?

產(chǎn)品和流程關(guān)鍵特性是否眾所周知、可見？是否有相應(yīng)的成文控制計劃來對流程控制和能力進行持續(xù)監(jiān)控？",,,,,,,,

,c,"IftheparthasKeyCharacteristics,haveaGageR&Randcapabilitystudybeenperformed?

如果零件具有“關(guān)鍵特性”，是否會執(zhí)行量具R&R和能力分析？",,,,,,,,

,d,"IfthekeycharacteristichasaCpk<1.33,doestheControlPlanfollowtherequirementsoftheContinuousProcessMonitoringMatrix?

如果關(guān)鍵特性Ppk或Cpk<1.33，“控制計劃”是否遵循“持續(xù)流程監(jiān)控矩陣”的要求？",,,,,,,,

,e,"ArecleanlinessrequirementsdocumentedontheControlPlan?

清潔度要求是否記錄在“控制計劃”中？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

5,,"AretheProcessflowdiagrams,PFMEAs,CapabilityStudies,andGageR&Rscontrolledandup-to-date?

流程圖、PFMEA、能力分析和量具GageR&R是否受到控制且為最新版本？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

6,,"Areotherpertinentprocesscontroldocumentsup-to-date?(Examples:processsheets,inspectionandtestinstructions,standardoperatingprocedures,preventivemaintenanceinstructions)

其他相關(guān)的流程控制文件是否為最新？（例如：流程表、檢驗和測試指導(dǎo)書、標(biāo)準(zhǔn)操作程序、預(yù)防維護指導(dǎo)書）",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

7,,"AreSuppliers'(sub-tier)documentationoftheabove(questions1-6)forkeycharacteristicscontrolledandup-to-date?

關(guān)鍵特性的上述（問題1-6）供應(yīng)商（次級）文件是否受到控制且為最新？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

8,,"Arecomputerprogramsusedinthemanufacturingprocesssecure,controlledandbackedup?(Examples:CNC&PLCprograms).

制造流程中使用的計算機程序是否安全、受到控制并已備份？（例如：CNC和PLC程序）。",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

B.,,材料和流程控制,,,,,,,,

9,a,"IstheControlPlanappliedateachoperationandbeingfollowed,fromincomingmaterialtoshipping?

是否在每個操作（從入廠材料到出廠產(chǎn)品）中都采用并遵循了“控制計劃”？",,,,,,,,

,b,"IsthefrequencyofinspectionbeingperformedasdescribedintheControlPlan?

是否一直在按“控制計劃”中描述的頻率執(zhí)行檢查？",,,,,,,,

,c,"AretheinspectionmethodandequipmentbeingusedasdescribedintheControlPlan?

是否一直在使用“控制計劃”中描述的檢驗方法和設(shè)備？",,,,,,,,

,d,"DotheoperatorinstructionsreflecttherequirementsoftheControlPlan?

操作員指導(dǎo)書是否反映了“控制計劃”的要求？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

10,,"Dothesamplesize,frequencyandsamplingmethodtakeintoaccountthesourcesofvariation?(Examples:multiplemachinesorfixturesforsamecharacteristic,multi-cavitymoldsforthesamepart,andchangesovertime,liketoolwearandenvironment)

樣品量、抽樣頻率以及抽樣方法是否考慮了差異來源？（例如：同一特征的多件機器或設(shè)備、同一零件的多模穴模具以及隨時間發(fā)生的變化、可能的工具磨損和環(huán)境）",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

11,,"Areotherpertinentprocesscontroldocumentsinplaceandbeingfollowed?(Examples:processsheets,inspection&testinstructions,standardoperatingprocedures,preventivemaintenanceinstructions)

是否有其他相關(guān)流程控制文件并且遵循了這些文件？（例如：流程表、檢驗和測試指導(dǎo)書、標(biāo)準(zhǔn)操作程序、預(yù)防維護指導(dǎo)書）",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

12,,"Isinspectiondataretainedandstoredappropriately?

是否適當(dāng)保留和存儲了檢驗數(shù)據(jù)？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

13,,"Areinstructionsincludedforpackagingtoprotecttheparts(bothin-process&final)fromdamage&contamination,&aretheyfollowed?

是否包含包裝零件（進行中和最終）以防止損壞和污染的說明？是否遵循了它們？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

14,,"Areoperatorsproperlytrainedtoperformtheiroperations?Areappropriatepersonnelproperlytrainedforperformingworkinvolvingkeyproductandprocesscharacteristics(especiallyforspecialprocesses)?

操作員是否接受了執(zhí)行他們操作的適當(dāng)培訓(xùn)？相應(yīng)人員是否接受了執(zhí)行關(guān)鍵產(chǎn)品和流程特性相關(guān)工作的適當(dāng)培訓(xùn)（尤其是特殊流程）？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

C.,,工具/量具,,,,,,,,

15,,"Isthereanunderstandingofwhichtools/gagesareneededforeachoperation,andaretheneededtools/gagesattheworkstation?

是否了解每道工序需要哪些工具/量具？工作站中是否有需要的工具/量具？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

16,,"Areanytools/gagesbeingusedorneededbutnotcalledout?

工具/量具是否正被使用或是否需要但并不是緊急維修？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

17,,"Doestheoperatorunderstandtheproperuseofthetools/gagesandishe/sheusingthemproperly?

操作員是否了解工具/量具的正確使用方法？他/她是否在正確使用它們？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

18,,"Isequipment,includingtooling,properlymaintained?

設(shè)備（包括工具）是否正常維護？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

19,,"Areallthegagescalibratedandrecordsretained?

是否保留了所有量具校準(zhǔn)和記錄？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

20,,"DoGageR&Rstudieshaveacceptableresults?

量具R&R分析是否具有可接受的結(jié)果？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

D.,,糾正措施,,,,,,,,

21,,"IstheReactionPlanlistedontheControlPlaneffective&beingfollowed?

“控制計劃”上所列的“響應(yīng)計劃”是否有效且被遵循？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

22,,"Isthereanadequateprocessforisolation&controlofnon-conformingmaterial(inc.CustomerNotification)&isitbeingfollowed?

是否有適當(dāng)流程來隔離和控制不合格材料（包括客戶通知）？是否遵循了該流程？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

23,,"Isaneffectiveclosed-loopcorrectiveactionprocess,includingidentificationofrootcauses,fullyimplemented?DoesthesupplieruseNCCA,asappropriate?

是否完整實施了有效的閉環(huán)糾正措施流程（包括根本原因確認(rèn)）？供應(yīng)商是否使用NCCA（如適用）？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

E.,,變更控制,,,,,,,,

24,,"Whatisthechangecontrolprocess,andisiteffective?(Allpartandprocessdocumentation,includingControlPlans,mustbeupdated.)

什么是變更控制流程？它是否有效？（包括“控制計劃”在內(nèi)的所有零件和流程文件都必須更新。）",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

25,,"AreChangeControlProceduresfollowedinaccordancewithJDS-G223(SupplierChangeRequest)?Doesthisincludeapplicablesub-tiersuppliers?

是否按照J(rèn)DS-G223（供應(yīng)商變更請求）遵循了變更控制程序？這是否包括適用的次級供應(yīng)商？",,,,,,,,

,,"Comments:

紀(jì)錄：",,,,,,,,

F.,,評分匯總,,,,,,,,

,,總分,96,MaximumPointsPossible,,0,0,0,0,0

,,適用總分百分比（NA問題除外。）,,,,0%,0%,0%,0%,0%

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