N客戶產(chǎn)品生產(chǎn)流程評(píng)估報(bào)告SuzhouLZYTechnologyCO.,LTD

Treattodaywell制作：LZYPCBA工程部日期:2011-12-10版本:V.02SuzhouLZYTechnologyCO.,LTD

Treattodaywell報(bào)告大綱1.N客戶專(zhuān)案團(tuán)隊(duì)介紹2.產(chǎn)品經(jīng)驗(yàn)介紹3.N客戶產(chǎn)品流程評(píng)估4.SMT線體規(guī)劃4.SMT設(shè)備介紹5.測(cè)試與不良分析能力介紹6.可靠度設(shè)備介紹7.公司SMT技術(shù)介紹SuzhouLZYTechnologyCO.,LTD

TreattodaywellN客戶產(chǎn)品專(zhuān)案團(tuán)隊(duì)介紹MFG盧進(jìn)SMT

唐婭云MI

周長(zhǎng)梅組裝董正良QA何凌佳SQE邱宇QEQC朱娟QSENG.王天瑞PE周峰TE唐中偉ME趙正東IE黃銳PCBA李文興

(BKLee)VPR&D吳金炳電子吳魏機(jī)構(gòu)Firmware11年P(guān)CBA生產(chǎn)管理經(jīng)驗(yàn)14年P(guān)CBA工程及管理經(jīng)驗(yàn)10年P(guān)CBA品質(zhì)及管理經(jīng)驗(yàn)10年電子產(chǎn)品開(kāi)發(fā)經(jīng)驗(yàn)SuzhouLZYTechnologyCO.,LTD

Treattodaywell工廠

及PCBA產(chǎn)品經(jīng)驗(yàn)PCBA廠房:1號(hào)廠房12000平方3號(hào)新廠房30000平方

員工數(shù)：1000人PCBA產(chǎn)品

馬達(dá)控制器:Panasonic冰箱:Samsung洗衣機(jī):Samsung空調(diào):SamsungLCD電視:VizioLightbar:Qista座便器:Panasonic遙控器:Philips,Kohler總組裝產(chǎn)品遙控器:PhilipsKohler洗菜機(jī):Philips我們的同類(lèi)產(chǎn)品電視主板一體機(jī)電腦主板遙控器遙控器SuzhouLZYTechnologyCO.,LTD

TreattodaywellNo.ProcessStationEquipmentToolsRemark*MLBSMT-BOT*1投板按4連板評(píng)估2錫膏印刷GPX-HGStencil3SPIKOHYOUNG4高速貼片一FUJINXTM3*6零件數(shù)656顆5高速貼片二FUJINXTM6*36泛用貼片XPF-L7AOIOmRon(VTRNS*1)8ReflowVitronicsSoltec9AOIOmRon(VTRNS*1)投板錫膏印刷高速貼片SPI回流焊AOI/包裝高速貼片泛用貼片AOIPCBcleanRepairRepairOKNGNGOKNGOKN客戶產(chǎn)品（SMT底面）生產(chǎn)流程規(guī)劃SuzhouLZYTechnologyCO.,LTD

TreattodaywellN客戶產(chǎn)品（SMT底面）生產(chǎn)控制規(guī)劃底面圖片（帶SDsocket))底面圖片(不帶SDsocket)Bottom面元件生產(chǎn)規(guī)劃元件類(lèi)別數(shù)量貼片機(jī)器吸嘴類(lèi)型裝著能力精度CPKAOI0402chip186NXTM3/V120.70402-7.7*7.5mm±0.038mm≥1.0分辨能力25um,QFPpitch0.3mm0603chip38NXTM3/V121.00402-7.7*7.5mm±0.038mm≥1.00805chip38NXTM6/H081.00402-12*12mm±0.050mm≥1.01206chip16NXTM6/H081.30402-12*12mm±0.050mm≥1.0連接器1(0.5P)XPF2.51005-45*150mm±0.040mm≥1.33SD連接器1XPF5.01005-45*150mm±0.040mm≥1.33IC2(7*70.5P)XPF3.71005-45*150mm±0.040mm≥1.334(3*30.4P)XPF1.81005-45*150mm±0.040mm≥1.33SuzhouLZYTechnologyCO.,LTD

TreattodaywellN客戶產(chǎn)品（SMT正面）生產(chǎn)流程規(guī)劃No.ProcessStationEquipmentToolsRemarkMLBSMT-TOP1投板按4連板評(píng)估2錫膏印刷GPX-HGStencil3SPI4高速貼片一FUJINXTM3*4零件數(shù)1144顆5高速貼片二FUJINXTM3*2，M6*16中速貼片三FUJINXTM6*27AOIOmRon(VT-RNS)8泛用機(jī)貼片XPF-L9爐前目檢SD卡,Powercon.連接器目檢10ReflowVitronicsSoltec11AOIOmRon(VT-RNS)10%抽檢上板錫膏印刷高速貼片SPI回流焊

AOI/包裝高速貼片泛用貼片AOIPCBcleanNGOKRepairNGOKRepairOKNG中速貼片目檢SuzhouLZYTechnologyCO.,LTD

TreattodaywellN客戶產(chǎn)品（SMT正面）生產(chǎn)控制規(guī)劃正面圖片TOP面元件生產(chǎn)規(guī)劃元件類(lèi)別數(shù)量貼片機(jī)器吸嘴類(lèi)型裝著能力精度CPKAOI0402chip113NXTM3/V120.70402-7.7*7.5mm±0.038mm≥1.0分辨能力25um,QFPpitch0.3mm0603chip16NXTM3/V121.00402-7.7*7.5mm±0.038mm≥1.00805chip15NXTM6/H081.00402-12*12mm±0.050mm≥1.01206chip7NXTM6/H081.30402-12*12mm±0.050mm≥1.0連接器5XPF1.81005-45*150mm±0.040mm≥1.33IC1(13*13)XPF7.01005-45*150mm±0.040mm≥1.332(9*9)XPF5.01005-45*150mm±0.040mm≥1.332(3*3)XPF1.81005-45*150mm±0.040mm≥1.33SuzhouLZYTechnologyCO.,LTD

TreattodaywellSMT生產(chǎn)線體規(guī)劃bottom面生產(chǎn)線體layouttop面生產(chǎn)線體layout2條全新FUJINXT線體forN客戶產(chǎn)品SuzhouLZYTechnologyCO.,LTD

TreattodaywellSMT設(shè)備介紹錫膏印刷機(jī)GPX-HD錫膏印刷檢查機(jī)SPI高速貼片機(jī)FUJINXTM3&M6泛用貼片機(jī)XPF-L回焊爐VitronicSoltecAOIOmronVT-RNSSuzhouLZYTechnologyCO.,LTD

Treattodaywell測(cè)試與分析能力介紹量測(cè)與過(guò)程控制

錫膏厚度檢測(cè)儀SPI--錫膏印刷檢測(cè)AOI--自動(dòng)光學(xué)檢查ICT–開(kāi)/短路及零件測(cè)試FT—功能測(cè)試可靠性測(cè)試

Burnin臺(tái)車(chē)3DX-ray

振動(dòng)測(cè)試--Droptest

光譜分析儀--Spectralanalysis(ROHS)不良維修與分析

自動(dòng)BGA維修站

在線維修站BurninRepairstationICTFunctionTestX-RAYBGAreworkstationSuzhouLZYTechnologyCO.,LTD

Treattodaywell可靠度測(cè)試及其他X-RayCold/HeatshockSpectralanalysisDroptestTemp/humiditycycling2DVibrationAOISPISuzhouLZYTechnologyCO.,LTD

TreattodaywellSMT技術(shù)鋼網(wǎng)制作Apertureratio:W/L>1.5Arearatio:>0.66ModelofopeningShapeThicknessmmPitchLocationaccurracyLaser

0.10-0.20P≧0.30mm±3umEtching0.10-0.20P≧0.50mm±10umElectrodeposition0.03-0.20P≧0.30mm±6umSuzhouLZYTechnologyCO.,LTD

Treattodaywell回流焊爐溫精度12溫區(qū)，5點(diǎn)間溫度差異<5ocFuji-profileSMT技術(shù)Suzhou