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Rotorflowmeters轉(zhuǎn)子流量計(jì)轉(zhuǎn)子流量計(jì)的特點(diǎn)Featuresofrotorflowmeters轉(zhuǎn)子流量計(jì)又稱浮子流量計(jì),浮子流量計(jì)作為直觀流動指示或測量精確度要求不高的現(xiàn)場指示儀表,它可測量液體、氣體和蒸汽的流量,被廣泛地用在電力、石化、化工、冶金、醫(yī)藥等流程工業(yè)和污水處理等方面。Rotorflowmeter,alsoknownasfloatflowmeter,floatflowmeterasanintuitiveflowindicationormeasurementaccuracyrequirementsarenothighfieldindicationinstrument,itcanmeasuretheflowofliquid,gasandsteam,iswidelyusedinelectricpower,petrochemical,chemical,metallurgical,pharmaceuticalandotherprocessindustriesandsewagetreatment.其特點(diǎn)有:Itscharacteristicsare:轉(zhuǎn)子流量計(jì)的特點(diǎn)Featuresofrotorflowmeters壓力損失小且恒定smallandconstantpressurelosses測量范圍比較寬
arelativelywidemeasuringrange.量程比1:10arangeratioof1:10.工作可靠且刻度線性,reliableoperationandlinearscale.使用維修方便,對儀表前后直管段長度要求不高;easytouseandmaintain,withlowrequirementsforthelengthofthestraightpipesection
beforeandaftertheinstrument.
但受被測液體的密度、黏度、純凈度以及溫度、壓力的影響,也受安裝垂直度的影響,其測量精確度為±2%左右。However,itisaffectedbythedensity,viscosityandpurityoftheliquidbeingmeasuredaswellasthetemperatureandpressure,andalsobytheverticalityoftheinstallation,anditsmeasurementaccuracyisaround±2%.轉(zhuǎn)子流量計(jì)工作原理Rotorflowmeterworkingprinciple
浮子流量計(jì)的流量檢測元件是由一根自下向上擴(kuò)大的垂直錐形管和一個沿著錐管軸上下移動的浮子組所組成。工作原理如圖所示。Theflowdetectionelementofafloatflowmeterconsistsofaverticalconicaltubethatexpandsfromthebottomupwardsandasetoffloatsthatmoveupanddownalongtheaxisoftheconicaltube.Theoperatingprincipleisshowninthediagram.被測流體從下向上經(jīng)過錐管1和浮子2形成的環(huán)隙3時,浮子上下端產(chǎn)生差壓形成浮子上升的力,當(dāng)浮子所受上升力大于浸在流體中浮子重量時,浮子便上升,環(huán)隙面積隨之增大,環(huán)隙處流體流速立即下降,浮子上下端差壓降低,作用于浮子的上升力亦隨著減少,直到上升力等于浸在流體中浮子重量時,浮子便穩(wěn)定在某一高度。Themeasuredfluidfromthebottomupthroughtheconetube1andfloat2toformtheringgap3,thefloatupperandlowerendofthedifferentialpressuretoformthefloatrisingforce,whenthefloatbytherisingforceisgreaterthantheweightofthefloatimmersedinfluid,thefloatwillrise,theareaoftheringgapthenincreases,thefluidflowrateattheringgapimmediatelydrop,thefloatupperandlowerendofthedifferentialpressuredecreases,therisingforceonthefloatalsodecreases,untiltherisingforceisequaltothefloatimmersedinfluidWhentheweightofthefloatisimmersedinthefluid,thefloatwillbestabilizedatacertainheight.浮子在錐管中高度和通過的流量有對應(yīng)關(guān)系。Thereisacorrespondencebetweentheheightofthefloatinthe
taperedtubeandtheflowratethroughit轉(zhuǎn)子流量計(jì)工作原理Rotorflowmeterworkingprinciple轉(zhuǎn)子流量計(jì)工作原理Rotorflowmeterworkingprinciple體積流量
的基本方程式為:Thebasicequationforvolumetricflow
isWhenthefloatisanon-solidcorehollowstructure,thebasicequationis轉(zhuǎn)子流量計(jì)工作原理Rotorflowmeterworkingprinciple式中α-儀表的流量系數(shù),因浮子形狀而異;whereα-theflowcoefficientoftheinstrument,whichvariesaccordingtotheshapeofthefloat.
ΔF-流通環(huán)形面積m2;
ΔF-circulationringarea,m2.g-重力加速度,m/82;
g-accelerationofgravity,m/s2.Vf-浮子體積,如有延伸體亦應(yīng)包括,m3;
Vf--floatvolume,includingextensionsifany,m3.Pf-浮子材料密度,kg/m3;
Pf-densityoffloatmaterial,kg/m3.
P-被測流體密度,如為氣體是在浮子上游橫截面上的密度,kg/m3。
P-densityofthefluidbeingmeasured,inthecaseofagasisthedensityinthecross-sectionupstreamofthefloat,kg/m3;Ff-一浮子工作直徑(最大直徑)處的橫截面積,㎡
Ff-cross-sectionalareaattheworkingdiameterofthefloat(maximumdiameter),m2.Gf-一浮子質(zhì)量,kg
Gf-floatmass,kg.轉(zhuǎn)子流量計(jì)工作原理Rotorflowmeterworkingprinciple流通環(huán)形面積與浮子高度之間的關(guān)系如式(3-3)所示,當(dāng)結(jié)構(gòu)設(shè)計(jì)已定,則d、β為常量。Therelationshipbetweentheflow-throughannulusareaandthefloatheightisshowninequation(3-3).Whenthestructuraldesignhasbeendetermined,thendandβareconstants.式中有h的二次項(xiàng),一般不能忽略此非線性關(guān)系,只有在圓錐角很小時,才可視為近似線性。Thereisaquadratictermofhintheequation,andthisnon-linearrelationshipcannotgenerallybeignored,andcanonlybeconsideredapproximatelylinearwhentheconeangleisverysmall.轉(zhuǎn)子流量計(jì)工作原理Rotorflowmeterworkingprinciple式中d---浮子最大直徑(即工作直徑),m;
whered-themaximumdiameterofthefloat(i.e.theworkingdiameter),m.h--浮子從錐管內(nèi)徑等于浮子最大直徑處上升高度,m;h-heightofriseofthefloatfromtheinnerdiameteroftheconetubeequaltothemaximumdiameterofthefloat,m.
β-錐管的圓錐角;β-coneangleoftheconetube.a,b-常數(shù)a,b-constants透明錐形管浮子流量計(jì)如圖所示。Thetransparentconicaltubefloatflowmeterisshowninthediagram.透明錐形管用得最普遍的由硼硅玻璃制成,習(xí)慣簡稱玻璃管轉(zhuǎn)子流量計(jì)。Themostcommonlyusedtransparentconicaltubeismadeofborosilicateglassandiscustomarilyreferredtoasaglasstuberotameter.流量分度直接刻在錐管外壁上,也有在錐管旁另裝分度標(biāo)尺。Theflowisgradeddirectlyontheouterwalloftheconicaltube,butthereisalsoaseparategraduationscaleinstallednexttotheconicaltube.(1)玻璃管轉(zhuǎn)子流量計(jì)Glasstuberotameter轉(zhuǎn)子流量計(jì)的特點(diǎn)Featuresofrotorflowmeters轉(zhuǎn)子流量計(jì)的特點(diǎn)Featuresofrotorflowmeters321較大口平滑面內(nèi)壁儀表采用導(dǎo)桿導(dǎo)向。Largermouthswithsmoothinnerwallgaugesareguidedbyguiderods.錐管內(nèi)腔有圓錐體平滑面和帶導(dǎo)向棱筋(或平面)兩種。Theinnerchamberoftheconicaltubehasasmoothconesurfaceandaguiderib(orflat)oftwokinds.浮子在錐管內(nèi)自由移動,或在錐管棱筋導(dǎo)向下移動,Thefloatisfreetomovewithintheconetube,orintheconetuberibbedguidetomove.轉(zhuǎn)子流量計(jì)的類型Typesofrotorflowmeters(2)金屬管轉(zhuǎn)子流量計(jì)Metaltuberotorflowmeter金屬管轉(zhuǎn)子流量計(jì)與玻璃轉(zhuǎn)子流量計(jì)具有相同的測量原理Metaltuberotameterandglassrotameterhavethesamemeasuringprinciple不同的是其錐管由金屬制成,這樣不僅耐高溫、高壓,而且能選擇適當(dāng)?shù)牟馁|(zhì)以適合各種腐蝕性介質(zhì)的流量。Thedifferenceisthatitsconicaltubeismadeofmetal,sothatitisnotonlyresistanttohightemperatureandpressure,butalsoabletochoosetheappropriatematerialtosuittheflowofvariouscorrosivemedia.轉(zhuǎn)子流量計(jì)的類型Typesofrotorflowmeters浮子的位移量與流量的大小成比例,通過磁耦合系統(tǒng),以不同接觸方式,將浮子位移量傳給指示器指示出流量的大小,并通過轉(zhuǎn)換器,將流量值轉(zhuǎn)換成標(biāo)準(zhǔn)的電遠(yuǎn)傳信號,從而實(shí)現(xiàn)遠(yuǎn)距離顯示、記錄、積算和控制功能。Thedisplacementofthefloatisproportionaltothesizeoftheflow.Throughthemagneticcouplingsystem,thefloatdisplacementistransmittedtotheindicatorindifferentcontactwaystoindicatethesizeoftheflow,andthroughtheconverter,theflowvalueisconvertedintoastandardelectricalremotesignal,thusachievingremotedisplay,recording,accumulationandcontrolfunctions.流量計(jì)主要由傳感器(測量管及浮子)和信號變送器(指示器)兩大基本部分組成:Theflowmeterconsistsoftwobasicparts:thesensor(measuringtubeandfloat)andthesignaltransmitter(indicator).金屬管轉(zhuǎn)子流量計(jì)在指示器的設(shè)計(jì)上可以為各種應(yīng)用場合提供可靠適用的功能組合,如現(xiàn)場指針顯示、LCD顯示瞬時和累計(jì)流量等。在指示器供電選擇方面有電池供電、24VDC供電、220VAC供電,方式根據(jù)現(xiàn)場情況選擇。金屬轉(zhuǎn)子流量計(jì)如圖所示。Metaltuberotameterintheindicatordesigncanbeforavarietyofapplicationstoprovideareliableandsuitablecombinationoffunctions,suchasfieldpointerdisplay,LCDdisplayinstantaneousandcumulativeflow,etc..Intheindicatorpowersupplyoptionsarebatterypowered,24VDCpowered,220VACpowered,thewayaccordingtositeconditionstochoose.Themetalrotameterisshowninthediagram.轉(zhuǎn)子流量計(jì)的類型Typesofrotorflowmeters
轉(zhuǎn)子流量計(jì)是污水處理廠最常用的一種流量計(jì)Rotameteristhemostcommonlyusedtypeofflowmeterinwastewatertreatmentplants通過刻有流量標(biāo)度尺的錐形玻璃管和管內(nèi)浮子的位置高度,直接觀察管道內(nèi)流體流量。Thefluidflowinthepipeisdirectlyobservedbymeansofaconicalglasstubeengravedwithaflowscaleandtheheightofthefloatpositioninthetube.它具有結(jié)構(gòu)簡單、直觀、壓力損失小、維修方便等特點(diǎn)。Ithasasimple,intuitivestructure,lowpressurelossandeasymaintenance.轉(zhuǎn)子流量計(jì)的特點(diǎn)Featuresofrotorflowmeters轉(zhuǎn)子流量計(jì)的特點(diǎn)Featuresofrotorflowmeters
轉(zhuǎn)子流量計(jì)適用于測量通過中小管徑(DN4~250)的流量,也可以測量腐蝕性介質(zhì)的流量。
Rotorflowmeterissuitableformeasuringtheflowthroughsmallandmediumpipediameter(DN4~250),canalsomeasuretheflowofcorrosivemedia.其中玻璃管浮子流量計(jì)結(jié)構(gòu)簡單,成本低,易制成防腐蝕性儀表,但其強(qiáng)度低;Rotorflowmeterissuitableformeasuringtheflowthroughsmallandmediumpipediameter(DN4~250),canalsomeasuretheflowofcorrosivemedia.而金屬管浮子流量計(jì)可輸出標(biāo)準(zhǔn)信號,耐高壓,能實(shí)現(xiàn)流量的指示、積算、記錄、控制和報警等多種功能。Andmetaltubefloatflowmetercanoutputstandardsignal,highpressureresistance,canrealizetheflowofindication,accumulation,record,controlandalarmandotherfunctions.轉(zhuǎn)子流量計(jì)的特點(diǎn)Featuresofrotorflowmeters轉(zhuǎn)子流量計(jì)安裝與使用Rotorflowmeterinstallationanduse儀表安裝方向絕大部分浮子流量計(jì)必須垂直安裝在無振動的管道上,不應(yīng)有明顯的傾斜,流體自下而上流過儀表。Themajorityoffloatflowmetersmustbeinstalledverticallyinavibration-freepipelinewithoutanyobviousinclination,withthefluidflowingthroughthemeterfromthebottomup.中心線與鉛垂線間夾角一般不超過5°,高精度(1.5級以上)儀表0≤20°。Floatflowmetercenterlineandtheanglebetweentheplumblinegenerallydoesnotexceed5°,high-precision(morethan1.5grade)instrument0≤20°.(1)儀表安裝方向Instrumentinstallationdirection儀表無嚴(yán)格上游直管段長度要求,但也有制造廠要求2~5D(D為連接管管徑)長度。Thereisnostrictupstreamstraightpipesectionlengthrequirementfortheinstrument,buttherearemanufacturerswhorequire2to5D(Distheconnectionpipediameter)length.轉(zhuǎn)子流量計(jì)安裝與使用Rotorflowmeterinstallationanduse應(yīng)在儀表進(jìn)水方向的上游裝過濾器。Afiltershouldbeinstalledupstreamofthemeterinthedirectionofthewaterintake.帶有磁性耦合的金屬管浮子流量計(jì)用于可能含鐵磁性雜質(zhì)流體時,應(yīng)在儀表前裝磁過濾器。Metaltubefloatflowmeterswithmagneticcouplingshouldbefittedwithamagneticfilterinfrontofthemeterwhenusedwithfluidsthatmaycontainferromagneticimpurities.浮子的潔凈程度明顯影響測量值,要保持浮子和錐管的清潔,特別是小口徑儀表。Thecleanlinessofthefloatobviouslyaffectsthemeasuredvalue,keepthefloatandtheconeclean,especiallyforsmalldiametermeters.(2)用于污臟流體的安裝Forinstallationswithdirtyfluids如果測量要求的流量范圍度寬,范圍度超過10時,經(jīng)常采用2臺以上不同流量范圍的玻璃管浮子流量計(jì)并聯(lián);Ifthemeasurementrequirementsoftheflowrangedegreewide,rangedegreemorethan10,oftenusingmorethan2differentflowrangeofglasstubefloatflowmeterinparallel.也可按所測量擇其一臺或多臺儀表串聯(lián),小流量時讀取下流量范圍儀表示值,大流量時讀取大流量儀表示值,串聯(lián)法比并聯(lián)法操作簡便,不需頻繁啟閉閥門,但壓力損失大。Canalsobemeasuredaccordingtothechoiceofitsoneormoremetersinseries,smallflowratewhenreadingthelowerflowrangemetertoindicatethevalue,thelargeflowratewhenreadingthelargeflowmetertoindicatethevalue,seriesmethodthantheparallelmethodofoperationissimple,donotneedtofrequentlyopenandclosethevalve,butthepressure
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