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Unit 22MouldingboardconstructionqualitycontrolschemeText1.Keypointsforcontrols:
rawmaterialinspections;confirmationofmouldingboardconstructionprocess;inspectionofmouldboardreinforcementmethod;inspectionofsafemouldingboardconstruction;inspectionofmouldingboarddimensionandlocations;inspectionofembeddedpartsandpreservedholestolerance;mouldingboarddisassembly.2.Targetofcontrols:
throughcontrolsandinspectionsofabovementionedkeypoints,astomakethemouldingboardconstruction,concreteshapeandquality(dimensions,shape,elevations,axes)meettherequirementsofdesign,contractandrelevantspecifications.3.Methodofcontrols
Mouldingboardconstructionrawmaterialinspection
3.1.1 Mouldingboardmaterialsisdividedinto3categoriesaccordingtodifferentrequirementsofconcreteshapeandqualities.Text a)Roughmouldingboards:forthefoundationsandundergroundconstructionswithouthighconcretesurfacerequirements.Mouldingboardsurfacequalityandseamingsarenotimportant. b)Normalmouldingboard:forconcretesurfaceofouterequipmentfoundations,girdersandpostsofindustrialconstructionwithnormalappearancerequirements.Aflatmouldingboardsurfaceisrequired. c)Finemouldingboard:forconcretesurfaceofoffices,CCRetc,withhighappearancerequirements.Aflat,smoothmouldingboardsurfacewithoutapparentseamingsarerequired[1].
3.1.2 Adoptcorrespondingmouldingboardmaterialaccordingtousesandpropertiesofbuildingsandsubmitforapprovalbytheowner[2].
3.1.3 Mouldingboardmaterialsadoptlargeartificialboardsandassembledsteelmouldingboardwithathicknessof12mm,18mm.
3.1.4 Thecontactsurfacebetweenthemouldingboardandconcreteshouldbebrushedwithdisengagementagent,Asforthenormalmouldingboardandfineboard,normallydisengagementagentofoilytypeshouldnotbeapplied.Thetypeofthedisengagementagentshouldbesubmittedandgetapprovedbytheowner[3].Text
3.1.5 Mouldingboardsupportsshouldbeofsteelmaterial.Thematerialqualityshouldmeetrelevantspecialspecifications.
3.1.6 Haveregularmaintenanceofthemouldingboardsandsupports.Precautionsshouldbetakentomakemouldingboardsandsteelsupportrustfree.
3.1.7 Mouldingboardshouldhaveasimplestructureforeasyassemblyanddisassembly,alsoconvenientforrequirementsofsteelbarbinding,erection,concretefillingandcuring.
3.1.8 Thereshouldbenoleakagefrommouldingboardseamings.Woodenmouldingboardshouldbewateredwetbeforeconcretefillingwhereasthereshouldbenowaterdepositedinside[4].Confirmationofmouldingboardconstructionscheme Practical,safeandreliableconstructiontechnicalschemeshouldbeconstitutedaccordingtotheuse,property,loadbearingandrunningconditionsofthebuildingsbeforemouldingboardconstruction.whichalsoshouldbesubmittedforowner’sapproval[5]. Thedesignofmouldingboardsandsupportsshouldbemadeaccordingtotheformofconstructionstructure,theamountofthebearingload,thetypeoffoundationearth,andconditionsofconstructionequipmentsandmaterialsupply.Text Thefollowingloadsshouldbetakenintoaccountwhiledesigningmouldingboardanditssupport. a.deadweightofthemouldingboardandsupport b.deadweightofnewlyfilledconcrete c.deadweightofreinforcingsteelbars d.loadofconstructionpeopleandequipments e.loadfromvibratingandtamperingconcrete f.mouldingboardsidepressurefromnewlyfilledconcrete g.loadfromconcretepouring Whencalculatemouldingboardandsupportrigidness,themaxdeformationshouldnotexceedthefollowingallowablelimits;Asformouldingboardsforconstructionswithexposedsurface,spancalculationofmouldingconstructionis1/400;Asformouldingboardsforconstructionswithconcealedsurface,spancalculationofmouldingconstructionis1/250. Compresseddeformationorelasticflexibilityofthesupportsis1/1000ofthecorrespondingstructurespancalculated[6].Text Steelmouldingboardofassemblytypecanbeappliedforfoundations,mouldingboardforupperconstructionsandsupportsshouldbemadeaccordingtoconstructiontechnicalschemes.mouldingboarderectionqualityinspections Asforlongitudinalmouldingboardandsupportingpartofthesupports,whenerectedonfoundationearth,theymustbestrongwithshimplate. Ifthespanoflocallyreinforcedconcretefilledgirdersandboards,reaches4morbeyond,mouldingboardsshouldbeinanarchshape;Whenthereisnodefinitedesignrequirements,theheightofthearchis1/1000~3/1000ofthecompletedistanceofthespan. Whenerectinguppermouldingboardsandsupportsforlocallyconcretefilledconstructions,takeexactdesignsandconstructionsforthemouldingboardsandsupportswithrelativehighelevationandbearingloads,soastomakethemhavesufficientcapacityofloadbearing,rigidnessandstabilitytosustaintheweightoffilledconcrete,sidepressureandconstructionloads. Allowableerectiontoleranceoflocallyconcretefilledconstructionshouldmeetspecificationsintable22-1.TextTable22-1:Allowableerectiontoleranceoflocallyconcretefilledconstruction
Forexternalanglesofgirdersofconcreteconstructions,themouldingboarderectionshouldguaranteethattherewillbe“V”shapeguideangleswithqualifieddimensionsaccordingtothedesigndrawingsaftermouldingboarddisassembly[7].itemsallowabletolerance(mm)axesposition5elevationofuppersurfaceofbottommouldingboard±5sectioninternaldimensionfoundation±10peg,wall,girder+4,-5verticallayerheightoverallheight≤5m6overallheight≥5m8surfaceelevationdifferencebetweentwoadjacentboards2surfaceevenness(atadistanceof2m)5Text Asfornewlycompetedmouldingboarderections,peopleinchargeofsiteconstructionandprofessionalqualityinspectorfromcontractorsideshouldinspectaccordingtoconstructiondrawingsandrelevantspecificationsandcriterias.Thecontentsofinspectionincludebutarenotlimitedtotheelevations,axes,crosssectiondimensions,mouldingboardrigidness,strength,fixednessofsupports;Concretefillingornextconstructionprocedurecangetstartedonlyafterpassinginspections.Ifnotqualified,sub-contractormustreworktillpassinginspectionsbycontractor. Aftercompletionofmouldingboardconstruction,sundriesinsidemouldingboardsshouldbeclearedtimely. Whenfillingconcrete,thereshouldbeprofessionalcarpenterpresentatsiteforobservationincasethoseamendmentscanbemadeonceproblemoccurs.Glidingmouldingboardconstructionqualityrequirements Glidingboardsmustbeofsteeltype.Itmustbeguaranteedthattheyareflatwithrightangles.Noimpurities,holes,burr,rollededges,bendingordeformationisallowed.Boardthicknessisnolessthan1.5mm[8].TextSiloconstructioninthisprojectmustadoptglidingmouldingboards’construction. Mouldingboardshouldbecompatible,easytoassembleanddisassemblewithsufficientrigidness,andalsomeetthefollowingspecifications.Properboardheightwouldbe1200mm~1600mmwithaproperwidthof150mm~500mm. Boarddimensionshouldmeetdesignrequirements.Steelmouldingboardseamingshouldbetightandeasyforassemblyanddisassembly. Intheprocessofglidingmouldingboardconstruction,inspectionswouldbetakenatanytimewithlaserplumb-levelmeasuringinstrument,theodolite,andplumb.Precisionshouldnotbebelow1/10000.Accuratefixedobservationtargetandobservationshouldbeset. Intheglidingprocess,concreteandsundriesontheboardshouldbeclearedimmediately.Qualityrequirementsandinspectionsofembeddedpartsandpreservedholeserection Nomissingisallowedforembeddedpartstobefixedonmouldingboardsandpreservedholes.Erectionshouldbeoffixednesswithaccuratelocations.Allowabletoleranceseetable22-2.Embeddedpartsfabricationshouldconformtodesigndrawings[9].Text Aftercompletionofmouldingboardassembly,itshouldbemarkedontheboardthelocationofembeddedpartsandpreservedholes.Maketheassemblyaccordingtothedrawingsandthenfix. Aftertheerectionofembeddedpartsandpreservedholes,contractorwillhaveinspectionsaccordingtoconstructiondrawings;inspectioncontentsincludedbutarenotlimitedtoaxesdimensions,elevations,quantity,size,andcrosssectiondimensions,etc.Table22-2:allowabletoleranceforembeddedpartsandpreservedholesitemsallowabletolerance(mm)centrelinepositionofembeddedsteelplate3centrelinepositionofembeddedpipes,preservedholes3embeddedboltscenterlineposition2exposedlength+100preservedholescentrelineposition10crosssectioninternaldimension+100TextTimeofmouldingboardsdisassembly Disassemblemouldingboardsandsupportsatthetimewhenconcretestrengthoflocallyfilledconcreteconstructionsconformstodesignrequirements.Whenthereisnodefiniterequirements,followingrequirementsshouldbemet. Sidemouldingboards:Startthedisassemblyonlyaftertheconcretestrengthcanguaranteethatthesurfaceandcornerswillnotgetdamagedduetoboarddisassembly. Bottommouldingboards:Startthedisassemblyafterconcretestrengthconformstospecificationsintable22-3.Table22-3:ConcretestrengthwhenstartinglocallyfilledconcreteconstructionboarddisassemblytypeofconstructionspanL(m)percentageaccordingtodesignconcretestrengthstandard(%)boardsL≤2502<L≤875L>8100girders,arches,shellsL≤875L>8100cantileverconstructionL≤275L>2100Text Whendisassemblingmouldingboards,noimpactloadsshouldbeformedtothefloors.Disassembledboardsandsupportsshouldbepiledseparatelyandgetclearedtimely. Theconstructionsofdisassembledboardsandsupportscanbearallworkingloadsonlyafterreachingdesignconcretestrengthstandards.Iftheloadofconstructionbringsmoreadverseeffectsthannormalworkingloads,temporarysupportsmustbeaddedafterre-calculations.mouldingboard n.模板rawmaterialinspections 原材料的檢驗(yàn)constructionprocess 施工工藝dimension n.尺寸;[復(fù)]面積,范圍;[物]量綱;adj.(石料,木材)切成特定尺寸的embeddedparts 預(yù)埋件preservedholes 預(yù)留洞disassembly n.拆卸,分解,解體;拆開elevation n.高處,高度,海拔,[建]正視圖,立視圖axes n.軸;軸(axis的名詞復(fù)數(shù));軸線seaming
n.縫合;接合;girder
n.大梁post
n.柱,樁,桿CCR
abbr.CentralControlRoom中央控制室corresponding
adj.相當(dāng)?shù)?,對?yīng)的;符合的;property
n.房地產(chǎn);財(cái)產(chǎn);所有權(quán);特性disengagement
n.脫離;解開;解脫;agent
n.代理人;代理商;藥劑;specification
n.規(guī)格;詳述;說明書NewWordsandPhrasesprecaution n.預(yù)防,防備;預(yù)防措施steelbarbinding 鋼筋綁扎erection n.建立,設(shè)立;直立,豎立concretefilling 混凝土灌注concretecuring 混凝土養(yǎng)護(hù)leakage n.漏,漏出;泄露;滲漏物,漏出量deposited v.存放(deposit的過去式和過去分詞);(尤指小心地或準(zhǔn)確地)放置;付(保證金)deadweight n.重負(fù),重?fù)?dān)reinforcingsteelbars 鋼筋vibrate
vt.&vi.(使)振動(dòng)[顫動(dòng)];擺動(dòng)tamper
vt.竄改;vi.篡改;n.夯,夯具;搗亂者;rigidness
n.堅(jiān)硬,勁直span
n.跨度,墩距;一段時(shí)間;vt.縛住或扎牢shim
n.薄墊片;vt.用墊片填sundries
n.雜項(xiàng),雜物;雜貨,雜項(xiàng)amendment
n.修正案;修改,修訂Silo
n.筒倉;(危險(xiǎn)物品的)地下貯藏庫Theodolite
n.經(jīng)緯儀cantilever
n.懸臂arch
n.弓形;拱門;拱形物NewWordsandPhrasesNotes(1)Finemouldingboard:forconcretesurfaceofoffices,CCRetc,withhighappearancerequirements.Aflat,smoothmouldingboardsurfacewithoutapparentseamingsarerequired. 精細(xì)模板:用于辦公室、中央控制室等外觀質(zhì)量要求很高的砼表面,要求模板平整、光滑、無明顯接縫。(2)Adoptcorrespondingmouldingboardmaterialaccordingtousesandpropertiesofbuildingsandsubmitforapprovalbytheowner. 應(yīng)根據(jù)建筑物的用途、性質(zhì)采用相應(yīng)種類的模板材料,并報(bào)請業(yè)主方認(rèn)可。(3)Thecontactsurfacebetweenthemouldingboardandconcreteshouldbebrushedwithdisengagementagent,asforthenormalmouldingboardandfineboard,normallydisengagementagentofoilytypeshouldnotbeapplied.Thetypeofthedisengagementagentshouldbesubmittedandgetapprovedbytheowner. 模板與砼的接觸面應(yīng)刷脫模劑,對一般模板和精細(xì)模板一般不應(yīng)使用油質(zhì)脫模劑,使用何種脫模劑應(yīng)報(bào)請業(yè)主方認(rèn)可。Notes(4)Thereshouldbenoleakagefrommouldingboardseamings.Woodenmouldingboardshouldbewateredwetbeforeconcretefillingwhereasthereshouldbenowaterdepositedinside. 模板的接縫不應(yīng)漏漿,在砼澆筑前木模應(yīng)澆水濕潤,但模板內(nèi)不應(yīng)有積水。(5)Practical,safeandreliableconstructiontechnicalschemeshouldbeconstitutedaccordingtotheuse,property,loadbearingandrunningconditionsofthebuildingsbeforemouldingboardconstruction.whichalsoshouldbesubmittedforowner’sapproval. 模板工程施工前應(yīng)根據(jù)建筑物的用途、性質(zhì)、荷載大小、使用條件等制定切實(shí)可行、安全可靠的施工技術(shù)方案,并報(bào)請業(yè)主認(rèn)可。(6)Compresseddeformationorelasticflexibilityofthesupportsis1/1000ofthecorrespondingstructurespancalculated. 支架的壓縮變形值或彈性撓度,為相應(yīng)的結(jié)構(gòu)計(jì)算跨度的1/1000。Notes(7)Forexternalanglesofgirdersofconcreteconstructions,themouldingboarderectionshouldguaranteethattherewillbe“V”shapeguideangleswithqualifieddimensionsaccordingtothedesigndrawingsaftermouldingboarddisassembly. 所有清水混凝土結(jié)構(gòu)梁的陽角,在模板安裝施工時(shí),應(yīng)保證在拆模后,留有八字倒角,倒角尺寸應(yīng)符合圖紙?jiān)O(shè)計(jì)要求。(8)Glidingboardsmustbeofsteeltype.Itmustbeguaranteedthattheyareflatwithrightangles.Noimpurities,holes,burr,rollededges,bendingordeformationisallowed.Boardthicknessisnolessthan1.5mm. 滑模使用的模板必須為鋼模板,并且要保證平整、四角方正,無雜質(zhì)、孔洞、毛刺、卷邊、曲翹、變形等。鋼板厚度不小于1.5mm。(9)Nomissingisallowedforembeddedpartstobefixedonmouldingboardsandpreservedholes.Erectionshouldbeoffixednesswithaccuratelocations. 固定在模板上的預(yù)埋件及預(yù)留孔洞均不得遺漏,安裝必須牢固,位置準(zhǔn)確。1.據(jù)一份評論在英國投標(biāo)的承包商的報(bào)價(jià)準(zhǔn)確性和差異性的文獻(xiàn)披露,用偏差系數(shù)(標(biāo)準(zhǔn)偏差/平均值)衡量報(bào)價(jià)偏差時(shí)。其范圍為5%到8%。2.一座房子的真正價(jià)值不僅在于它的工程建設(shè)質(zhì)量和配套設(shè)施,更重要的是在于它的環(huán)境及未來價(jià)值的變遷方向。3.建設(shè)本質(zhì)上
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