低壓IE5低壓IE5超高效永磁同步電機(jī)LowvoltageIE5UltraPremiumPermanentmagnetInstallation,operation,maintenanceandsafety目 頁一般說 符合性聲 有效 搬 收貨檢 運(yùn)輸和存 起 機(jī)器重 安裝和調(diào) 概 絕緣電阻檢 底 平衡和安裝半聯(lián)軸器和皮帶 安裝和校正電 滑軌和皮帶傳 帶有冷凝排水塞的電 電纜敷設(shè)和電氣接 啟動方法及接 輔助設(shè)備接 端子和旋轉(zhuǎn)方 操 使 散 安全事 變速操作中的低壓電 一般說 繞組絕 相間電 其它變頻器的繞組絕緣選 熱保 軸承電 消除變頻器的軸承電 消除所有其它變頻器的軸承電 電纜敷設(shè)、接地和 工作速 變速應(yīng)用試運(yùn) 維 常規(guī)檢 潤 裝有永久潤滑軸承的機(jī) 裝有開啟式可潤滑軸承的電 潤滑間隔時間和潤滑脂 潤滑 售后支 備 繞組重 軸 環(huán)境要 噪音等 故障檢 當(dāng)電機(jī)安裝到機(jī)器時，負(fù)責(zé)調(diào)試的一方必須確保最20042/EC電機(jī)具有危險的帶電及旋轉(zhuǎn)部件，并可能有較熱表面。用于運(yùn)輸，存儲，安裝，連接，調(diào)試，操作和維護(hù)的所有操作均應(yīng)由熟悉人員執(zhí)行（EN5010-1/DINVDE00/IEC6364）。操作不當(dāng)電機(jī)作為組件使用與機(jī)械指令（MD）8/392/EEC中定義的工業(yè)和商業(yè)安裝中。在確定最終產(chǎn)品符合指令之前，禁止調(diào)試（遵循特定的當(dāng)?shù)匕踩桶惭bEN60204）。這些機(jī)器符合EN60034/DINVDE0530系列標(biāo)準(zhǔn)。EL38《永磁同步電動機(jī)能源源效率標(biāo)識實(shí)施規(guī)則》范圍的產(chǎn)品，已在中國能效標(biāo)識網(wǎng)上備案，并按該規(guī)則在電機(jī)本體上標(biāo)貼相應(yīng)的能效標(biāo)識，能效標(biāo)識樣式按該規(guī)則要求，能效等級及能B3023tps://ABBM2BJ*，71-355對于用于危險區(qū)域的如防爆電動機(jī)，則有單獨(dú)使用手冊“安裝、操作與維護(hù)手冊（防爆電動機(jī)用低壓/）。

收到貨后，立即對電機(jī)進(jìn)行檢查，查看電機(jī)外部是否存在損壞（例如，軸端、法蘭面和噴漆面）果發(fā)現(xiàn)損壞，請立刻通知轉(zhuǎn)運(yùn)代理商。檢查所有銘牌數(shù)據(jù)，特別是電壓和繞組接線。所有電機(jī)的銘牌上都給出了軸承型號。電機(jī)應(yīng)始終在干燥（溫度高于-20℃）、無振動和無ABB。應(yīng)對未加防護(hù)的機(jī)器加工表面（軸端和法蘭面）行防銹處理。如裝有抗冷凝加熱器，建議最好為其接通電源，避免在電機(jī)內(nèi)出現(xiàn)冷凝。電機(jī)在靜止時不應(yīng)受到任何外部震動，以避免損壞軸承。25kgABB電機(jī)只能用主吊環(huán)或吊環(huán)螺栓起吊。當(dāng)電機(jī)固定在其它設(shè)備上時，不得用主吊環(huán)或吊環(huán)螺栓起吊。由于輸出功率、安裝方式和輔助設(shè)備的不同，相同機(jī)座號的電機(jī)的重心可能有所變化。不得使用損壞的吊環(huán)。在起吊電機(jī)之前，請檢查吊環(huán)螺栓或做成一體的吊環(huán)是否完好無損。起重前，必須對吊環(huán)螺栓進(jìn)行緊固。如有必要，必須合適的墊片調(diào)整吊環(huán)螺栓的位置。確保使用正確的起重設(shè)備，吊鉤尺寸也必須與吊環(huán)相匹配。對于機(jī)座號（中心高度）相同的電機(jī)，機(jī)器總重量可能會存在差異，具體取決于輸出功率、安裝方式和輔助設(shè)備。ABB

第一次啟動電機(jī)或長期存放后啟動電機(jī)時，請打入指定量的潤滑脂。有關(guān)詳細(xì)信息，請參閱“6.2.2帶潤滑軸承的電機(jī)”部分。當(dāng)電機(jī)軸旋轉(zhuǎn)時，永磁電機(jī)端子會產(chǎn)生感應(yīng)電壓。感應(yīng)電壓與轉(zhuǎn)速成正比，即使在低速下也可能很危/前，請防止軸轉(zhuǎn)動。

絕緣電阻應(yīng)用作確定絕緣系統(tǒng)變化的趨勢指標(biāo)。在新機(jī)器中，IRIR化很重要，這樣才能了解絕緣系統(tǒng)的狀況。通常，IR0Ω，并且在任何情況下均不得低于1MΩ（在500000VDC25℃）必須仔細(xì)檢查所有銘牌數(shù)據(jù)，確保正確完成電機(jī)防護(hù)和接線。

如果未達(dá)到參考電阻值，則說明繞組已經(jīng)受潮，必90℃12-605℃下烘6-8在加熱時，如果安裝了排水孔塞，則必須拔除，如果安裝了隔斷閥，則必須打開。加熱后，必須重新塞入排水塞。即使安裝了排水塞，仍建議在干燥過程中拆除端罩和接線盒蓋。底座必須平整（參見下圖）、堅固、足以抵抗短路產(chǎn)生的沖擊力。它們的設(shè)計和尺寸必須確保避免引起電機(jī)振動以及共振。安裝半聯(lián)軸節(jié)或皮帶輪時不要將它們敲打入位，也不要用杠桿抵住機(jī)體拆下它們。確保電機(jī)周圍的空氣流通充分?？梢詮漠a(chǎn)品目（ww.abb.om/moors&generos）的尺寸圖中獲得電機(jī)風(fēng)罩后側(cè)的最小自由空間要求。校正正確與否是避免軸承故障、振動和軸破損的關(guān)鍵所在。

使用合適的螺栓或雙頭螺栓將電機(jī)安裝在底座上，并在底座和底腳之間放置薄墊板。半聯(lián)軸節(jié)的安裝精度：檢查間隙b，3。必須根據(jù)從動設(shè)備供應(yīng)商的說明張緊皮帶。然而，（徑向軸承負(fù)載）。電機(jī)在交付時，可密封塑料排水塞處于打開位置。在灰塵過多的環(huán)境中，應(yīng)關(guān)閉所有排水孔。標(biāo)準(zhǔn)單速電機(jī)上的接線盒通常包含六個繞組接線端子以及至少一個接地端子。除主繞組和接地端子外，接線盒還包括用于熱敏電阻、加熱元件或其它輔助設(shè)備的接頭。連接所有主電纜時必須使用合適的電纜銅接頭。輔助設(shè)備的電纜可連接至各自的接線板。機(jī)器僅用于固定安裝。如非特別指明，電纜入口采IPIP有關(guān)適用于變速應(yīng)用的電纜和接頭的詳細(xì)信息，請5.5在將機(jī)器連接至電源之前，必須按當(dāng)?shù)匾?guī)定進(jìn)行接地。必須在接線盒的密封槽中正確放置密封件，以確保IP標(biāo)準(zhǔn)單速電機(jī)上的接線盒通常包含六個繞組接線端子以及至少一個接地端子。但永磁同步變頻電機(jī)需配置變頻器，僅存在變頻啟動，Y本說明涵蓋的電機(jī)不適用直接啟動（DOL）本說明涵蓋的電機(jī)不適用直接啟動（DOL）如果電機(jī)配有熱敏電阻或其它電阻式溫度檢測器2.5V。Pt100的最大測5mA。使用更高的測量電壓或者電流會導(dǎo)

繞組溫度傳感器采用基本絕緣類型。當(dāng)將傳感器連接至控制系統(tǒng)時，確保提供足夠的絕緣或者隔離，IEC60664。確保熱敏電阻電路的絕緣等級或隔離符合確保熱敏電阻電路的絕緣等級或隔離符合若要更改旋轉(zhuǎn)方向，可交換電源電纜上的任意兩根接線位置。如果電機(jī)裝有單向風(fēng)扇，請確保旋轉(zhuǎn)方向與電機(jī)上標(biāo)示的箭頭方向一致。除非銘牌上特別指明，否則電機(jī)設(shè)計在下列條件下使用。20℃+40℃1000mEN/IEC60034-1（2004），變頻器輸入電壓5±2%。只能在滿足上述條件的應(yīng)用中使用電機(jī)。電機(jī)銘牌給出了額定值和工作條件。此外，必須遵守本手冊和其它相關(guān)說明與標(biāo)準(zhǔn)中的所有要求。忽視任何給定的說明或設(shè)備維護(hù)可能危及安忽視任何給定的說明或設(shè)備維護(hù)可能危及安檢查電機(jī)內(nèi)空氣流通是否充分。確保電機(jī)不受附近設(shè)備熱輻射或陽光直射的影響。對于法蘭安裝型電機(jī)（例如，B5、B35、V1），保電機(jī)結(jié)構(gòu)允許法蘭外表面有充分的空氣流通。電機(jī)應(yīng)由熟悉健康和安全要求及國家法規(guī)的合格人員安裝和使用。必須遵守本手冊及選定變頻器的相關(guān)手冊中給出的說明，以確保安全和電機(jī)的可用性。ABB可能要求提供更多信息來確定某些電機(jī)型號是否與正弦電源相比，變速驅(qū)動器會在電機(jī)繞組上產(chǎn)生更高的電壓應(yīng)力，因此，必須根據(jù)下列說明確定電機(jī)繞組絕緣和變頻器輸出側(cè)濾波器的規(guī)格。電機(jī)端子上所允許的最大相間電壓峰值與脈沖的上升時間有關(guān)。

必須將電壓應(yīng)力限制到可接受的范圍內(nèi)。為確保應(yīng)本手冊中涵蓋的大部分電機(jī)都在定子繞組中裝有PTC熱敏電阻。建議通過合適的方式將這些熱敏電3.8.2必須根據(jù)下列說明選擇使用絕緣軸承或軸承結(jié)構(gòu)、共模濾波器和合適的電纜與接地方法：當(dāng)使用變頻器時，必須使用下列方法，避免在電機(jī)中出現(xiàn)有害的軸承電流：Pn＜Pn≥Pn≥建議使用內(nèi)孔或外孔具有氧化鋁涂層或陶瓷滾動體防止灰塵和濕氣進(jìn)入多孔涂層。有關(guān)軸承絕緣的詳ABB改軸承類型或絕緣方法。用戶負(fù)責(zé)保護(hù)電機(jī)和從動設(shè)備，防止它們受到有害軸承電流的影響。30kW的電機(jī)必須使用屏蔽對稱電纜和提360EMC接頭連接。對于較小的電機(jī)，360°接地連接。將電纜屏蔽扭絞成束，然后連接至接線盒、變頻器機(jī)柜內(nèi)等最/必須在（IEC225公共的?屬底座上安裝，否則需要在電機(jī)機(jī)座和機(jī)器之間實(shí)現(xiàn)附加的電位均衡。當(dāng)使用一個?屬底座來實(shí)現(xiàn)電位均衡時，要檢查此連接的高頻導(dǎo)電性，例如通過測量部件之間的電勢差。有關(guān)變速驅(qū)動器接地和電纜敷設(shè)的更多信息，請參見手冊“驅(qū)動系統(tǒng)的接地和電纜敷設(shè)”（編號：3AFY6120998）。當(dāng)速度高于電機(jī)銘牌或相關(guān)產(chǎn)品目錄中給出的標(biāo)稱速度時，務(wù)必確保不超出電機(jī)允許的最高轉(zhuǎn)速或整個應(yīng)用的臨界速度。

當(dāng)電機(jī)軸旋轉(zhuǎn)時，永磁電機(jī)端子會產(chǎn)生感應(yīng)電壓。感應(yīng)電壓與轉(zhuǎn)速成正比，即使在低速下也可能很危/請防止軸轉(zhuǎn)動。必須根據(jù)變頻器說明和當(dāng)?shù)胤ㄒ?guī)執(zhí)行變速應(yīng)用試運(yùn)行。此外，還必須考慮應(yīng)用所規(guī)定的要求和限制。ABB提高應(yīng)用的安全性。變頻器通常提供下列特性（特性的名稱和可用性取決于變頻器制造商和型號）， 請遵循制造商的操作說明。有關(guān)更多詳細(xì)信息，請ABB。 檢查軸密封件（例如，V）的 承溫度測量，檢查潤滑脂的消耗量或SPM軸承監(jiān)當(dāng)即將達(dá)到計算的軸承額定壽命時，應(yīng)尤其注意。當(dāng)出現(xiàn)磨損跡象時，拆卸電機(jī)，檢查部件，必要時原安裝的軸承型號完全相同，必須使用質(zhì)量和特性均與原始密封件相同的密封件更換軸密封件。IP55插入排水塞，則建議定期打開排水塞，以確保冷凝水通路不被堵塞，可以從電機(jī)中流出。必須在電機(jī)處于靜止?fàn)顟B(tài)、可以安全工作時執(zhí)行此操作。

在相關(guān)的產(chǎn)品目錄以及所有電機(jī)（除較小機(jī)座號的電機(jī)外）的銘牌上指明軸承型號。ABBL原則（99的電機(jī)必須達(dá)到工1Z、2Z、2RSL對電機(jī)進(jìn)行足夠潤滑，可以達(dá)到如下工作時25℃40℃B.如采用自動潤滑，則必須永久性地卸下放油口塞或打開隔離閥（若已安裝）。ABB如果使用自動潤滑系統(tǒng)，所給出的每次潤滑間隔時間的潤滑脂量應(yīng)為銘牌中數(shù)值的四倍。有關(guān)應(yīng)用和負(fù)載條件的信息，請參見適用的產(chǎn)品目ABB。潤滑信息銘牌和常規(guī)潤滑建議如果機(jī)器裝有潤滑信息銘牌，請遵守給出的數(shù)據(jù)。潤滑信息銘牌給出了潤滑間隔時間與安裝、環(huán)境溫度和轉(zhuǎn)速之間的關(guān)系。第一次使用或軸承潤滑后，可能會導(dǎo)致溫度短時升020一些電機(jī)可能配有陳油收集器。請遵守設(shè)備的專門說明。A拔除放油口塞或打開隔離閥（若已安裝）

所有型號的潤滑間隔時間和潤滑脂量請以電機(jī)潤滑銘牌上數(shù)據(jù)為準(zhǔn)。L，對裝有潤滑軸承的電機(jī)進(jìn)行充分潤滑，可達(dá)到下列工作時間。對于較高環(huán)境溫度下的工作時ABB。LL值之間的關(guān)系可用下式估算：L=2.7×L立式機(jī)器的潤滑間隔時間為下表所示數(shù)值的一半。潤滑間隔時間基于環(huán)境溫度+25℃。環(huán)境溫度升高15℃時，數(shù)值減15℃，數(shù)值增加一倍。在變速運(yùn)行中，必須在整個負(fù)載范圍內(nèi)測量軸承溫度，若軸承溫度超出80℃，則軸承溫度每上升不得超出潤滑脂和軸承的最高工作溫度15℃不得超出潤滑脂和軸承的最高工作溫度當(dāng)加潤滑脂時，只能使用具有以下特性的球軸承潤滑脂：PAO40℃100-30℃120℃如果環(huán)境溫度高于-30℃或低于+55℃，且軸承溫110℃，則上述潤滑脂規(guī)范適用；其它情況ABB，咨詢應(yīng)采用何種潤滑脂。280到450中的高軸承溫280到450中的高軸承溫EP UnirexN2N3（鋰復(fù)合基-MobilMobilithSHC100（鋰復(fù)合基- GadusS5V1002（鋰復(fù)合基-KlüberKlüberplexBEM41-132（專用鋰基-FAGArcanolTEMP110（鋰復(fù)合基-LubconTurmogreaseL802EPPLUS（專用鋰基 MultiplexS2A（鋰復(fù)合基

ABBABB在額定頻率時，ABB有關(guān)變頻器供電時的噪音等級，請聯(lián)系對應(yīng)變頻器廠家。下列潤滑脂可用于高速鑄鐵電機(jī)，但不能與鋰復(fù)合潤滑脂混合使用：-KlüberKlüberQuietBQH72-102（聚脲脂基-LubconTurmo油脂PU703（聚脲基請咨詢制造商，了解其質(zhì)量是否達(dá)到上述潤滑劑的水平；使用其它油箱可能會減少潤滑間隔，如果對ABB訂購備件時，必須指明電機(jī)序列號、完整的型號名稱和產(chǎn)品代碼，如銘牌所示。ABB防（半鍵—全鍵1/223圖圖圖LowVoltageListof Reception Transportationand Machine Installationand Balancingandfittingcouplinghalvesand Mountingandalignmentofthe Sliderailsandbelt Machineswithdrainplugsfor Connectionsof Terminalsanddirectionof Safety Lowvoltagemotorsinvariablespeed Winding Phasetophase Thermal Bearing Cabling,groundingand Operating Commissioningthevariablespeed General Machineswithpermanentlygreased Lubricationintervalsand AfterSales Spare Noise Theseinstructionsmustbetoensuresafeandproperinstallation,operationandmaintenanceofthemachine.Theyshouldbebroughttotheattentionofanyonewhoinstalls,operatesormaintainsthemachineorassociatedequipment.Theandsafetyrequirementsandnationalinvalidateallapplicablewarranties.DeclarationofTheconformityoftheendproductaccordingtoDirective2006/42/EC(Machinery)hastobeestablishedbythecommissioningpartywhenthemotorisfittedtothemachinery.Electricmachineshavedangerousliveandrotatingpartsandmayhavehotsurfaces.Alloperationsservingtransport,storage,installation,connection,commissioning,operationandmaintenanceshouldbecarriedoutbyskilledpersonnel(inconformitywithEN50110-1/DINVDE0105/IEC60364).handlingmaycauseseriouspersonalinjuryanddamagetoproperty.ThesemachinesareintendedforuseascomponentsforindustrialandcommercialinstallationsasdefinedintheMachineryDirective(MD)89/392/EEC.Commissioningisprohibiteduntilconformityoftheendproductparticularlocalsafetyandinstallationrulese.g.EN60204).ThesemachinescomplywiththeharmonizedseriesofstandardsEN60034/DINVDE0530.TheiruseinhazardousareasisprohibitedunlesstheyareexpresslydesignedforsuchProductsinconsistencewiththeregulationofCEL038PermanentmagnetSynchronousMotor

labelpatterncomplywiththerequirementsoftheregulation,Energyefficiencygradeandinformation,pleasevisittheofficialwebsiteelectricalmachinetypes,inbothmotorandgeneratoroperation.seriesM2BJ*inframesizes71-Thereisaseparatemanualfore.g.Exmotors‘Lowvoltagemotorsforhazardousareas:(LowVoltageMotors/ManualforEx-motors).Additionalinformationisrequiredforsomedesignconsiderations.Immediatelyuponreceiptcheckthemotorforexternaldamage(e.g.shaft-endsandflangesandpaintedsurfaces)andiffound,informtheforwardingagentwithoutdelay.andwindingconnection.Thetypeofbearingisspecifiedontheratingplateofallmotors.TransportationandThemotorshouldalwaysbestoredindoors(above–20℃),indry,vibrationfreeanddustfreeconditions.Duringtransportation,shocks,fallsandpleasecontactABB.Unprotectedmachinedsurfaces(shaft-endsandflanges)shouldbetreatedagainstcorrosion.ItisrecommendedthatshaftsarerotatedperiodicallybyhandtopreventgreaseAnti-condensationheaters,iffitted,arerecommendedtobeusedtoavoidwatercondensinginthemotor.Themotormustnotbesubjecttoanyexternalvibrationsatstandstillsoastoavoidcausingdamagetothebearings.Motorsfittedwithcylindrical-rollerand/orangularcontactbearingsmustbefittedwithlockingdevicesduringtransport.AllABBmotorsabove25kgareequippedwithliftinglugsoreyebolts.Onlythemainliftinglugsoreyeboltsofthemotorshouldbeusedforliftingthemotor.auxiliaries(e.g.brakes,separatecoolingfans)orterminalboxesmustnotbeusedforliftingthemotor.Motorswiththesameframemayhaveaoutput,mountingarrangementsandauxiliaryDamagedliftinglugsmustnotbeused.Checkthateyeboltsorintegratedliftinglugsareundamagedbeforelifting.Liftingeyeboltsmustbetightenedbeforelifting.Ifneeded,thepositionoftheeyeboltcanbeadjustedusingsuitablewashersasspacers.Ensurethatproperliftingequipmentisusedtheliftinglugs.

Caremustbetakennottodamageauxiliaryequipmentandcablesconnectedtothemotor.Thetotalmachineweightcanvarywithinthesameframesize(centerheight)dependingondifferentoutput,mountingarrangementandTheactualweightofallABB’smotorsisshownontheratingplate.InstallationandDisconnectandlockoutbeforeworkingWhenthemachineshaftisrotating,apermanentmagnetmachineinducesvoltagetotheterminals.Theinducedvoltageisproportionaltotherotationalspeed,andcanbehazardousevenatlowspeeds.Preventanyrotationoftheshaftbeforeopeningtheterminalboxand/orworkingattheunprotectedTheTheterminalsofamachinewithconvertersupplymaybeenergizedevenwhenthemachineisatastandstill.Beforeofreverse-powerwhenworkingthesupplytoensurethatthemotorprotectionandconnectionwillbeproperlydone.WARNINGIncaseofmotorsmountedwiththeshaftupwardsandwaterorliquidsareexpectedtogodownalongtheshaft,theusermusttakeinaccounttomountsomemeanscapableofreventingit.RemovetransportlockingThemotorframemustThemotorframemustbegroundedandthewindingsshouldbedischargedagainsttheframeimmediatelyaftereachmeasurementtoavoidriskofelectricalMotorsequippedwithrollerRunningthemotorwithnoradialforcetotheshaftmaydamagetherollerFormachineswithangularcontacbearingstheaxialforcemustnotbyanymeanschangedirection.Motorsequippedwithangularcontactbearing:Formachineswithangularcontacbearingstheaxialforcemustnotbyanymeanschangedirection.Motorsequippedwithregreasingnipples:Whenstartingthemotorforthefirsttime,orofgrease.Fordetails,seesection“6.2.2Motorswithregreasablebearings”.InsulationresistanceDisconnectandlockDisconnectandlockoutbeforeworkingInsulationresistanceshouldbeusedasatrendsystem.InnewmachinestheIRisusuallythousandsofMohmsandthusfollowingthechangeofIRisimportantsoastoknowtheconditionoftheinsulationsystem.Typically,theIRshouldnotbebelow10MΩandinnocasebelow1MΩ(measuredwith500or1000VDCandcorrectedto25℃).Theinsulationintemperature.

Ifthereferenceresistancevalueisnotattained,thewindingistoodampandmustbeoven12-16hoursfollowedby105°Cfor6-8hours.heating.Afterheating,makesuretheplugsarerefitted.Evenifthedrainplugsarefitted,itisrecommendedtodisassembletheendshieldsandterminalboxcoversforthedryingprocess.Windingsdrenchedinseawaternormallyneedtoberewound.Theenduserhasfullresponsibilityforpreparationofthefoundation.MetalfoundationsshouldbepaintedtoavoidFoundationsmustbeeven,seefigurebelow,andsufficientlyrigidtowithstandpossibleshortcircuitforces.Theymustbedesignedanddimensionedtoavoidthetransferofvibrationtothemotorandvibrationcausedbyresonance.BalancingandfittingcouplinghalvesandpulleysAsstandard,balancingofthemotorhasbeencarriedoutusinghalfkey.withYELLOWtape,withthetext“BalancedwithIncaseofbalancingwithoutkey,theshaftismarkedwithBLUEtape,withthetext“Balancedwithoutkey”.Couplinghalvesorpulleysmustbebalancedaftermachiningthekeyways.Balancingmustbedoneinaccordancewiththebalancingmethodspecifiedforthemotor.Couplinghalvesandpulleysmustbefittedontheshaftbyusingsuitableequipmentandtoolswhichdonotdamagethebearingsandseals.orbyremovingitusingaleverpressedagainstthebodyofthemotor.Ensurethatthereisenoughspaceforfreeairflowaroundthemotor.Minimumrequirementsforfreespacebehindthemotorfancovercanbefoundfromtheproductcatalogorfromthedimensiondrawingsavailablefromtheweb:seewww.abb.com/vibrationandpossibleshaftfailures.Mountthemotoronthefoundationusingtheappropriateboltsorstudsandplaceshimplatesbetweenthefoundationandthefeet.AlignthemotorusingappropriateIfapplicable,drilllocatingholesandfixthelocatingpinsintoposition.Mountingaccuracyofcouplinghalf:checkthatclearancebislessthan0.05mmandthat

differencea1toa2isalsolessthan0.05mm.SeeFigure3.theboltsorstuds.Donotexceedpermissibleloadingvaluesforbearingsasstatedintheproductcatalogues.SliderailsandbeltFastenthemotortothesliderailsasshowninFigure2.Placethesliderailshorizontallyonthesamelevel.Checkthatthemotorshaftisparallelwiththedriveshaft.Beltsmustbetensionedaccordingtotheinstructionsofthesupplierofthedrivenequipment.However,donotexceedthestatedintherelevantproductcatalogues.ExcessivebelttensionwilldamagebearingsandcancauseshaftMachineswithdrainplugsforCheckthatdrainholesandplugsfaceMachineswithsealableplasticdrainplugsaredeliveredinopenposition.Inverydustyenvironments,alldrainholesshouldbeclosed.CablingandelectricalTheterminalboxonstandardsinglespeedmotorsnormallycontainssixwindingterminalsandatleastoneearthterminal.Inadditiontothemainwindingandearthingterminals,theterminalboxcanalsocontainconnectionsforthermistors,heatingelementsorotherauxiliarydevices.SuitablecablelugsmustbeusedfortheMachinescoveredbythisinstructionMachinescoveredbythisinstructionatleastthesameasthoseoftheterminalboxes.UnusedcableentriesmustbeclosedwithblankingelementsaccordingtotheIPclassoftheterminalbox.UseappropriatecableglandsandsealsthecableentriesUseappropriatecableglandsandsealsthecableentriesaccordingtothetypeanddiameterofthecable.Additionalinformationoncablesandglandsfoundfromchapter5.5.Earthingmustbecarriedoutaccordingtolocalregulationsbeforethemachineisconnectedtothesupplyvoltage.Ensurethatthemotorprotectioncorrespondstotheenvironmentandweatherconditions;forexample,makesurethatwatercannotenterthemotorortheterminalboxes.Thesealsofterminalboxesmustbeplacedcorrectlyintheslotsprovided,toensurethecorrectIPclass.ConnectionsandstartingTheterminalboxonstandardsinglespeedmotorsnormallycontainssixwindingterminalsandatleastoneearthterminal.PMmotorsYconnection.Thesupplyconnectionmustfollowtheinstructionsinsidetheterminalboxorinthemotormanual.

ratingplate.Connectionsofdevices,itisrecommendedtheybeusedandconnectedbyappropriatemeans.Connectiondiagramsforauxiliaryelementsandconnectionpartscanbefoundinsidetheterminalbox.Maximummeasuringvoltageforthethermistorsis2.5V.MaximummeasuringcurrentforPt100is5mA.Usingahighermeasuringvoltageorcurrentmaycauseerrorsinreadingsordamagethesystem.EnsuretheinsulationlevelorisolationTheinsulationsofthewindingthermalsensorsEnsuretheinsulationlevelorisolationTerminalsanddirectionofTheshaftrotatesclockwisewhenviewingtheshaftfaceatthemotordriveend,andthelineterminalsasshowninFigure1.anytwoconnectionsonthesupplycables.itrotatesinthesamedirectionasthearrowmarkedonthemotor.Themotorsaredesignedforthefollowingconditionsunlessotherwisestatedontheratingplate.to+40°C.Toleranceforconverterinputvoltageis±5%andforfrequency±2%accordingtoEN/IEC60034-1(2004).-First,selflearnwithoutload,waitforstability,andthenrunwithload.loads;TheIC416motorhasaconstanttorqueload,whichcanmeettheconstanttorqueoutputat20%-100%speed.-Inertialloadssuchasfansandpumpsareprohibitedfromcontinuousjogging.Themotorcanonlybeusedinapplicationsitisintendedfor.Theratednominalvaluesandoperationalconditionsareshownonthemotorthismanualandotherrelatedinstructionsandstandardsmustbefollowed.IgnoringanyofgiveninstructionsormaiIgnoringanyofgiveninstructionsormaintenanceoftheapparatusmayjeopardizethesafetyandthuspreventstheuseofthemachine.MotorMotoroutofstepcausedbypoordamagethepermanentmagnetofthemotorCheckthatthemotorhassufficientairflow.radiateadditionalheattothemotor.Forflangemountedmotors(e.g.B5,B35,V1),makesurethattheconstructionallowssufficientairflowontheoutersurfaceoftheSafetysafetyrequirementsandnationallegislation.Safetyequipmentnecessaryforthe

ofaccidentsattheinstallationandoperatingsitemustbeprovidedinaccordancewithlocalPointstoDonotcarryoutworkonDonotcarryoutworkonmotor,cablesoraccessoriessuchasfrequencyconverters,starters,brakes,thermistorcablesorheatingelementswhenvoltageis Thetemperatureoftheoutercasingofthemotormaybetoohottotouchduringnormaloperationandespeciallyaftershut-down. Somespecialmotorapplicationsrequirespecialinstructions(e.g.usingfrequencyconvertersupplies).BeawareofrotatingpartsoftheDonotopenterminalboxeswhileLowvoltagemotorsinvariablespeedoperationThispartofthemanualprovidesadditionalinstructionsformotorsusedinfrequencyandrespectivemanualsofselectedfrequencyconvertermustbefollowedtoensuresafetyandavailabilityofthemotor.AdditionalinformationmayberequiredbyABBtodecideonthesuitabilityforsomemachinetypesusedinspecialapplicationsorwithspecialdesignVariablespeeddrivescausehighervoltagestressesthanthesinusoidalsupplyonthewindingofthemotorandthereforethewindingtheconverteroutputmustbedimensionedaccordingfollowinginstructions.PhasetophaseThemaximumallowedphasetophaserisetimeofthepulse.SelectionofwindinginsulationwithallotherconvertersThevoltagestressesmustbelimitedbelowacceptedlimits.PleasecontactthesystemTheinfluenceofpossiblefiltersmustbetakenintoaccountwhiledimensioningthemotor.ThermalMostofthemotorscoveredbythismanualareequippedwithPTCthermistorsinthestatorwindings.Itisrecommendedtoconnectthosetothefrequencyconverterbyappropriatemeans.Seealsochapter3.8.2.BearingInsulatedbearingsorbearingconstructions,commonmodefiltersandsuitablecablingandgroundingmethodsmustbeusedaccordingtothefollowinginstructions:Eliminationofbearingcurrentswithcurrentsinthemotors:

ChangingthebearingtypeorinsulationmethodwithoutABB’spermissionisprohibited.Eliminationofbearingcurrentswithallotherconvertersanddrivenequipmentfromharmfulbearingcannotbeguaranteedinallcases.ToprovidepropergroundingandtoensurecompliancewithanyapplicableEMCrequirements,motorsabove30kWshallbecabledbyshieldedsymmetricalcablesandEMCglands,i.e.cableglandsproviding360°bonding.Alsoforsmallermotorssymmetricalandshieldedcablesarehighlyrecommended.Makeglands.Twistthecableshieldsintobundlesandconnecttothenearestgroundterminal/busbarinsidetheterminalbox,convertercabinet,etc.Pn＜NoactionsPn≥Pn≥Insulatedbearingswhichhavealuminumoxidecoatedinnerand/orouterboresorceramicrollingelements,arerecommended.Aluminumoxidecoatingsshallalsobetreatedwithaintotheporouscoating.Fortheexacttypeof

FormotorsofframesizeIEC225andupward,additionalpotentialequalizationbetweenthemotorframeandthedrivenequipmentisneeded,unlessbotharemountedonacommonsteelbase.Inthiscase,thehighfrequencyconductivityoftheconnectionprovidedbythesteelbaseshouldbecheckedby,forexample,measuringthepotentialdifferencebetweentheMoreinformationaboutgroundingandcablingofvariablespeeddrivescanbefoundinthemanual“Groundingandcablingofthedrivesystem”(Code:3AFY61201998).OperatingForspeedshigherthanthenominalspeedstatedonthemotor’sratingplateorintherespectiveproductcatalogue,ensurethatofthemotororthecriticalspeedofthewholeapplicationisnotexceeded.Donotexceedthemaximumallowedmanualsandratingplate.CommissioningthevariablespeedThecommissioningofthevariablespeedapplicationmustbedoneaccordingtotheinstructionsofthefrequencyconverterandlocallawsandregulations.Therequirementsbetakenintoaccount.mustbetakenfromthemotorratingplates.Themostoftenneededparametersare:MotornominalMotornominalMotornominalMotornominalMotornominal

MaximumMaximumStallWhenthemachineshaftisrotating,apermanentmagnetmachineinducesvoltagetotheterminals.Theinducedvoltageisproportionaltotherotationalspeed,andcanbehazardousevenatlowspeeds.Preventanyrotationoftheshaftbeforeopeningtheterminalboxand/orworkingattheunprotectedVoltageVoltagemaybeconnectedatinsidetheterminalboxforheatingelementsordirectwindingheating.AmotorwithfrequencyconvertermayenergizeevenifthemotorisatOnlyqualifiedpersonnelfamiliartherelevantsafetyrequirementsallowedtoopenandmaintainPMsynchronousIncaseofmissingorinaccuratinformation,donotoperatethemotorbeforeensuringcorrectsettings!ItisnotallowedtoremovetherotoraPMsynchronousmachinewithoutthespecialtoolsdesignedforItisnotallowedtoremovetherotoraPMsynchronousmachinewithoutthespecialtoolsdesignedforthispurpose.Magneticstrayfields,causedbyanordisassembledPMsynchronousmachineorbyaseparaterotorofsuchamachine,maydisturbordamageotherelectricalorelectromagneticequipmentandcomponents,suchascardiacpacemakers,creditcardsandequivalent.MinimumMaximumLoosemetallicpartsandwastemustLoosemetallicpartsandwastemustpermanentmagnetsynchronousmachineaswellasgettingintocontactwiththeorradialseal)andreplaceifnecessary. Checktheconditionofconnectionsandmountingandassemblybolts.Beforeclosinganopenedmagnetsynchronousmachine,allpartswhichdoesnotbelongtothemachineandwastesmustberemovedfromtheinteriorofthemachine. Checkthebearingconditionbylisteningforanyunusualnoise,vibrationmeasurement,bearingtemperature,inspectionofspentgreaseorSPMbearingmonitoring.PayspecialattentiontobearingswhentheircalculatedBeforeclosinganopenedmagnetsynchronousmachine,allpartswhichdoesnotbelongtothemachineandwastesmustberemovedfromtheinteriorofthemachine.Bewareofmagneticstrayfieldspossibleinducedvoltageswhenrotatingtheseparaterotorofapermanentmagnetsynchronousmachineastheymaycausedamagetosurroundingequipment,forexamplelathesorbalancingmachines.Whensignsofweararenoticed,dismantletheWhenbearingsareBewareofmagneticstrayfieldspossibleinducedvoltageswhenrotatingtheseparaterotorofapermanentmagnetsynchronousmachineastheymaycausedamagetosurroundingequipment,forexamplelathesorbalancingmachines.PermanentmagnetsynchronousmachinesmustonlybeservicedbyrepairshopsqualifiedandauthorisedbyABB.Formoreinformationconcerningserviceofpermanentmagnetsynchronousmachines,pleasecontactABB.Followmanufacturer’soperatinginstructions.orcontactABB.Preservethesesafety Inspectthemotoratregularintervals,atleastonceayear.Thefrequencyofchecksdependson,forexample,thehumidityleveloftheambientairandonthelocalweatherconditions.Thiscaninitiallybedeterminedexperimentallyandmustthenbestrictlyadheredto. Keepthemotorcleanandensurefreedustyenvironment,theventilation

InthecaseoftheIP55motorandwhenthemotorhasbeendeliveredwithaplugclosed,itisadvisabletoperiodicallyopenthedrainplugsinordertoensurethatthewayoutforcondensationisnotblockedandallowscondensationtoescapefromthemotor.Thisoperationmustbedonewhenthemotorisatastandstillandhasbeenmadesafetoworkon.Greasecancauseskinirritationandspecifiedbythemanufacturer.Bearingtypesarespecifiedintherespectiveproductcatalogsandontheratingplateofallmotorsexceptsmallerframesizes.Reliabilityisavitalissueforbearinglubricationintervals.ABBusesmainlytheL-principlethat99%ofthemotorsarecertaintomaketheMachineswithpermanentlygreasedBearingsareusuallypermanentlygreasedbearingsof1Z,2Z,2RSorequivalenttypes.Asaguide,adequatelubricationcanbeachievedforthefollowingduration,accordingtoL.Dutyhoursforpermanentlygreasedbearingsatambienttemperaturesof25and40°Care:at25℃at25℃at40℃

DutyatDutyatThesevaluesarevalidforpermittedloadvaluesgivenintheproductcatalog.Dependingonapplicationandloadconditions,seetheapplicableproductcatalogorcontactABB.Operationhoursforverticalmotorsarehalfoftheabovevalues.MotorswithregreasablebearingsLubricationinformationplateandgenerallubricationadviceIfthemachineisequippedwithalubricationinformationplate,followthegivenvalues.Onthelubricationinformationplate,greasingintervalsregardingmounting,ambienttemperatureandrotationalspeedaredefined.Duringthefirststartorafterabearinglubricationatemporarytemperaturerisemayappear,approximately10to20hours.Somemotorsmaybeequippedwithacollectorgivenfortheequipment.Regreasingwhilethemotoris Removegreaseoutletplugoropenclosingvalveiffitted. RegreasingwhilethemotorisataIfitisnotpossibletoregreasethebearingscarriedoutwhilethemachineisatastandstill.Inthiscaseuseonlyhalfthequantityofgreaseandthenrunthemotorforafewminutesatfullspeed.Whenthemotorhasstopped,applytherestofthespecifiedamountofgreasetothebearing.plugorclosingvalveiffitted.AutomaticThegreaseoutletplugmustberemovedpermanentlywithautomaticlubricationoropenclosingvalveiffitted.ABBrecommendsonlytheuseofelectromechanicalsystems.Theamountofgreaseperlubricationintervalstatedintheratingplateshouldbemultipliedbyfourifanautomaticregreasingsystemis

LubricationintervalsandAsaguide,adequatelubricationformotorswithregreasablebearingscanbeforthefollowingduration,accordingtoL.FordutieswithhigherambienttemperaturespleasecontactABB.TheformulatochangetheLvaluesroughlytoLvalues:L=2.7xL1.listedinthemotorratingplate.Thelubricationintervalsarebasedonanambienttemperature+25°C.Anincreaseintheambienttemperatureraisesthetemperatureofthebearingscorrespondingly.Thevaluesshouldbehalvedfora15°Cincreaseandmaybedoubledfora15°Cdecrease.Themaximumoperatingtemperatureofgreaseandbearings,+110℃,mustnotbeexceeded.Thedesignedmaximumspeedofthemotormustnotbeexceeded.Invariablespeedoperation,itisnecessarytomeasurethebearingtemperatureforthewholeintervalsshouldbehalvedThemaximumoperatingtemperatureofgreaseandbearings,+110℃,mustnotbeexceeded.Thedesignedmaximumspeedofthemotormustnotbeexceeded.DonotDonotmixdifferenttypesofIncompatiblelubricantsmaycausebearingWhenregreasing,useonlyspecialballbearinggreasewiththefollowingproperties:goodqualitygreasewithlithiumcomplexsoapandwithmineral-orPAO-oilconsistencyNLGIgrade1.5-3temperaturerange-30℃-+120℃,*)ForverticalmountedmotorsorinhotconditionsastifferendofscaleisTheabovementionedgreasespecificationisvalidiftheambienttemperatureisabove-30°Cbelow110°C;otherwiseconsultABBregardingsuitablegrease.fromallthemajorlubricantmanufacturers.Admixturesarerecommended,butawrittenmaufacturer,especiallyconcerningEPadmixtures,thatadmixturesdonotdamagebearingsorthepro