ICS23.060.99

CCSJ16

中華人民共和國(guó)國(guó)家標(biāo)準(zhǔn)

GB/T44519—2024

工業(yè)閥門閥門用齒輪箱

Industrialvalves—Gearboxforvalves

（ISO22109：2020，MOD）

2024?09?29發(fā)布2025?04?01實(shí)施

國(guó)家市場(chǎng)監(jiān)督管理總局

國(guó)家標(biāo)準(zhǔn)化管理委員會(huì)發(fā)布

GB/T44519—2024

目次

前言··························································································································Ⅲ

1范圍·······················································································································1

2規(guī)范性引用文件········································································································1

3術(shù)語(yǔ)和定義··············································································································1

4分類·······················································································································2

4.1概述·················································································································2

4.2操作類型···········································································································2

4.3旋轉(zhuǎn)類型···········································································································2

5設(shè)計(jì)要求·················································································································2

5.1壽命·················································································································2

5.2結(jié)構(gòu)完整性········································································································3

5.3自鎖·················································································································3

5.4機(jī)械效率···········································································································4

5.5環(huán)境條件···········································································································4

5.6齒輪箱的連接·····································································································4

5.7關(guān)閉方向···········································································································5

5.8其他要求···········································································································5

6可選附件·················································································································5

7出廠試驗(yàn)和型式試驗(yàn)··································································································6

7.1通則·················································································································6

7.2型式試驗(yàn)···········································································································6

7.3出廠試驗(yàn)···········································································································6

8標(biāo)志、包裝、運(yùn)輸和貯存·······························································································7

8.1標(biāo)志·················································································································7

8.2包裝·················································································································7

8.3運(yùn)輸及儲(chǔ)存········································································································8

附錄A（資料性）本文件與ISO22109：2020結(jié)構(gòu)編號(hào)對(duì)照·····················································9

附錄B（規(guī)范性）壽命試驗(yàn)程序······················································································11

附錄C（資料性）齒輪箱負(fù)載示意圖················································································12

參考文獻(xiàn)····················································································································14

圖C.1部分回轉(zhuǎn)齒輪箱負(fù)載示意圖················································································12

圖C.2多回轉(zhuǎn)齒輪箱負(fù)載示意圖···················································································13

Ⅰ

GB/T44519—2024

表1工作制分類··········································································································2

表2部分回轉(zhuǎn)齒輪箱的最低壽命要求···············································································3

表3多回轉(zhuǎn)齒輪箱的最低壽命要求··················································································3

表4出廠試驗(yàn)和型式試驗(yàn)項(xiàng)目························································································6

表A.1本文件與ISO22109：2020結(jié)構(gòu)編號(hào)對(duì)照·································································9

Ⅱ

GB/T44519—2024

前言

本文件按照GB/T1.1—2020《標(biāo)準(zhǔn)化工作導(dǎo)則第1部分：標(biāo)準(zhǔn)化文件的結(jié)構(gòu)和起草規(guī)則》的規(guī)

定起草。

本文件修改采用ISO22109：2020《工業(yè)閥門閥門用齒輪箱》。

本文件與ISO22109：2020相比，在結(jié)構(gòu)上有較多調(diào)整，兩個(gè)文件之間結(jié)構(gòu)編號(hào)變化對(duì)照一覽表見(jiàn)

附錄A。

本文件與ISO22109：2020的技術(shù)差異及其原因如下：

a）刪除了ISO22109：2020中3.3“行程終端”術(shù)語(yǔ)和定義，因其在正文中并未用到；

b）刪除了表1~表3中D類連續(xù)調(diào)節(jié)型齒輪箱的分類和壽命要求（見(jiàn)5.1），以滿足我國(guó)在實(shí)際

應(yīng)用中的需要；

c）增加了齒輪箱的限位螺釘?shù)囊螅ㄒ?jiàn)5.2），以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

d）更改了工作環(huán)境濕度要求（見(jiàn)5.5.1），更改“工作環(huán)境濕度≥90%（25℃）”為“工作環(huán)境濕度不

大于90%（25℃）”，以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

e）刪除了ISO22109：2020中5.5.2海拔要求，以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

f）用規(guī)范性引用的GB/T4208—2017替換了IEC60529（見(jiàn)5.5.2），以適應(yīng)我國(guó)的應(yīng)用需要；

g）用規(guī)范性引用的GB/T30790.2替換了ISO22109：2020中表4（見(jiàn)5.5.3），因表中內(nèi)容

GB/T30790.2已覆蓋；

h）用規(guī)范性引用的GB/T12222和GB/T12223替換了ISO5210和ISO5211（見(jiàn)5.6、5.7），以

適應(yīng)我國(guó)的應(yīng)用需要；

i）更改了噪聲值要求（見(jiàn)5.8.5），以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

j）增加了齒輪箱應(yīng)逐臺(tái)進(jìn)行出廠試驗(yàn)要求（見(jiàn)7.3），以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

k）刪除了ISO22109：2020表5中“設(shè)計(jì)”和“文件”項(xiàng)目，以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

l）增加了“傳動(dòng)比”標(biāo)志要求（見(jiàn)8.1.1），以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

m）增加了“機(jī)械效率”和“其他約定項(xiàng)目”可選標(biāo)志要求（見(jiàn)8.1.2），以滿足我國(guó)在實(shí)際應(yīng)用中的

需要；

n）更改了文件和包裝要求（見(jiàn)8.2），以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

o）增加了運(yùn)輸和儲(chǔ)存要求（見(jiàn)8.3），以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

p）更改了“試驗(yàn)溫度”要求（見(jiàn)B.3），以滿足我國(guó)在實(shí)際應(yīng)用中的需要；

q）更改了“驗(yàn)收準(zhǔn)則”要求（見(jiàn)B.5），以滿足我國(guó)在實(shí)際應(yīng)用中的需要。

本文件與ISO22109：2020相比做了下列編輯性改動(dòng)：

——以注的形式增加了特殊工況下工作環(huán)境的說(shuō)明（見(jiàn)5.5.1）；

——以注的形式增加了齒輪箱的輸出連接的特殊形式說(shuō)明（見(jiàn)5.6.1）；

——以注的形式增加了齒輪箱的輸入連接的特殊形式說(shuō)明（見(jiàn)5.6.2）。

請(qǐng)注意本文件的某些內(nèi)容可能涉及專利。本文件的發(fā)布機(jī)構(gòu)不承擔(dān)識(shí)別專利的責(zé)任。

本文件由中國(guó)機(jī)械工業(yè)聯(lián)合會(huì)提出。

本文件由全國(guó)閥門標(biāo)準(zhǔn)化技術(shù)委員會(huì)（SAC/TC188）歸口。

本文件起草單位：江蘇蘇鹽閥門機(jī)械有限公司、合肥通用機(jī)械研究院有限公司、浙江西博思測(cè)控技

術(shù)有限公司、揚(yáng)州電力設(shè)備修造廠有限公司、通用機(jī)械關(guān)鍵核心基礎(chǔ)件創(chuàng)新中心（安徽）有限公司、溫州

系統(tǒng)流程裝備科學(xué)研究院、天津百利二通機(jī)械有限公司、超達(dá)閥門集團(tuán)股份有限公司、江蘇江沅機(jī)械有

Ⅲ

GB/T44519—2024

限公司、國(guó)家管網(wǎng)集團(tuán)大連液化天然氣有限公司、揚(yáng)州恒春電子有限公司、保一集團(tuán)有限公司、溫州躍

中機(jī)械科技有限公司、浙江省泵閥產(chǎn)品質(zhì)量檢驗(yàn)中心、寧波蘇克自控工程有限公司、浙江石化閥門有限

公司、溫州威博傳動(dòng)科技有限公司、浙江大工閥門驅(qū)動(dòng)有限公司、浙江力通閥門驅(qū)動(dòng)裝置有限公司、建

湖縣產(chǎn)品質(zhì)量監(jiān)督檢驗(yàn)所、河南賽福特特種設(shè)備檢測(cè)有限公司、國(guó)工控股集團(tuán)有限公司、河南泉舜流體

控制科技有限公司、博雷（中國(guó)）控制系統(tǒng)有限公司、四川精控閥門制造有限公司、中閥控股（集團(tuán)）有限

公司、無(wú)錫寶牛閥業(yè)有限公司、青島偉隆閥門股份有限公司、上海標(biāo)一閥門有限公司、天津銀河閥門有

限公司、浙江德卡控制閥儀表有限公司、蕪湖市金貿(mào)流體科技股份有限公司、閥安格水處理系統(tǒng)（太倉(cāng)）

有限公司、江蘇恒達(dá)機(jī)械制造有限公司、凱斯通閥門有限公司、上海東方威爾智慧水務(wù)有限公司、浙江

永和智控科技有限公司、特閥江蘇流體機(jī)械制造有限公司、躍豐閥門制造有限公司、上高集團(tuán)股份有限

公司、航大閥門集團(tuán)有限公司、濟(jì)南邁克閥門科技有限公司、廣州市佳福斯閥門制造有限公司、浙江冠

正閥門股份有限公司、山東億佰通閥門有限公司、上海盛唐閥門科技股份有限公司、正南閥門有限公

司、浙江奇忠控制設(shè)備有限公司、浙江中毅測(cè)控設(shè)備股份有限公司、寧波會(huì)德豐銅業(yè)有限公司、山東美

華消防科技有限公司、山東鑫海礦業(yè)技術(shù)裝備股份有限公司、浙江聯(lián)大鍛壓有限公司、浙江利永達(dá)制冷

機(jī)械有限公司。

本文件主要起草人：韓正海、胡軍、何毅、蔡軍、明友、柯一杭、洪春杰、王策、王寅、王慶軍、林元文、

張曉忠、徐紅星、張帆、王南通、李永喜、章偉、張龍、盧守君、項(xiàng)英俊、高輝、荊東陽(yáng)、孟建偉、陳新超、

黃剛、陳星、卞紅飛、張會(huì)亭、劉廣和、趙洪秋、康健、孫雄、蔣維俊、趙龍、方超、韓正東、崔均、黃旭、

滕慧瓊、吳進(jìn)武、康邦華、馬春輝、葉信凱、謝章方、姜振光、楊海寧、洪曉東、金騰駥、李鵬、唐中波、

項(xiàng)偉慧、唐曉峰、陸平珍、馮振華、崔書(shū)生、張?jiān)讫垺⒂帏Q亮、李永達(dá)。

Ⅳ

GB/T44519—2024

工業(yè)閥門閥門用齒輪箱

1范圍

本文件規(guī)定了手動(dòng)和自動(dòng)的，開(kāi)關(guān)型和調(diào)節(jié)型工業(yè)閥門用齒輪箱的分類、設(shè)計(jì)要求、可選附件、出

廠試驗(yàn)和型式試驗(yàn)、標(biāo)志、包裝、運(yùn)輸和貯存。

本文件不包括與