1、焊接 工藝評(píng)定報(bào)告PQR558-(VI-VI-1)-B8-GTAW-6GT目 錄1、焊接工藝評(píng)定指導(dǎo)書2、焊接工藝評(píng)定報(bào)告*集團(tuán)有限公司2013年 月 日焊接工藝評(píng)定報(bào)告PQR焊接匸藝評(píng)定報(bào)告編號(hào)PQR558PQR2O13-11-O1頁數(shù)pageWPS2013-11-01執(zhí)行標(biāo)準(zhǔn)_Acceptance Criteria SY/04522002焊接工藝指導(dǎo)書編號(hào)Welding Procedure Instruction No.焊接方法Welding ProcessGTAW操作類型（手工、自動(dòng).半自動(dòng)）Operation Type （MaiiuaK Automatic x Semi-Auto）焊接

2、接頭 Joints （試板坡口設(shè) il Groove Desing of Test Coupon） 對(duì)于組合評(píng)定.應(yīng)記錄每種填充金屈或焊接匸藝和熔焊焊縫金屈厚度。For Combination Qualification. The Deposited Weld Metal Tliickness Shall Be Recored For Each FillerMetal Process Used母材 Base Metals填充金屈Filler Metals材料標(biāo)準(zhǔn)填充金屈標(biāo)準(zhǔn)Materal Spec.GB/T14976-2002Specification GB50236-2011類型或牌號(hào)牌號(hào)T

3、ype or Brand0Crl8Ni9BrandER308類、組別號(hào)vi-vi-i與類、組別號(hào)vi-n-i相焊尺寸Group Numberto Group NumberSize<l)1.6mm厚度分類號(hào)Thickness4.0mmClassification/直徑熔敷焊縫厚度Diameter<i> 89mmThickness of Weld Bead4.0mm其它其它焊材相當(dāng)于Other/Other位宜 Position傾熱 Preheat坡口位宜偵熱溫度Position of Groove6GTP代heal Temperature/焊接方向（向上.向下）層間溫度Weld

4、Progression (Uphilk Downhill)向上Inteipass Temperature/其它其它Other/Other/焊接匸藝評(píng)定報(bào)告編號(hào)PQR558PQR2013-11-01貞數(shù)page2of4焊后熱處理PWHT氣休Gas溫度(百分含雖 Percent Composition)Temperature/氣體Gas混合比Mixture 流雖Flow時(shí)間RaleTime/保護(hù)氣升溫速度ShieldingAR99.99%812L/minCooling Rate/尾部氣降溫速率Trailing/Cooling Rate背部氣BackingAR99.99%10 20L/min電特性

5、Electrical Characteristics操作技術(shù)Technique電流焊接速度Current直流Travel Speed410 cni/min極性直接或擺動(dòng)焊道Polarity正接String or Weave Bead稍擺動(dòng)安培擺動(dòng)方式Amps70-110AOscillation橫向伏特多焊道或單焊道（每頁）Volts20 30 VMultipass or Single Pass (per side)筆焊道鴿極尺寸的焊絲或多焊絲Electrode Size<i> 2.4mmSingle or Multiple Electrodes/其它其它OtherOther/焊道層

6、數(shù)焊接方法Process填充金屬Filler Metal電流Current電壓范鬧焊接速度TravelSpeedcm/nm線能WeldLayer牌號(hào)Brand直徑Dia類型/極性TypePolarsi ty安培AmpsVolt Range(V)kJ/cm試件1GTAWER3O8<M.6直流正接70 9020 304621 272GTAWER3O8<!> 1.6直流正接90-11020 3081013-19外觀檢驗(yàn)Visual Exminalion檢査結(jié)果Examination Results外觀檢查合格符合ASME第IX卷的標(biāo)準(zhǔn)要求焊接工藝評(píng)定報(bào)告編號(hào)PQR558.PQR20

7、13-11-01貞數(shù) page3of4無損探傷RT探傷方法NDTMclhod結(jié)果Result無損探傷報(bào)告號(hào)NDT Record No.射線探傷合格RT2013-焊037拉伸試驗(yàn) Tension Tests試驗(yàn)報(bào)告號(hào) Test No. PQ2013-046試樣號(hào)SpecimenNo.寬度(mm)Width厚度(mm)Thickness面積(mm)Area斷裂戦荷(KN)Ultimate TotalLoad抗拉強(qiáng)度(Mpa)Ultimate Unit Stress試驗(yàn)結(jié)果Test Result1254.010038523合格90254.010038531合格導(dǎo)向彎曲試驗(yàn)Guided Bend Te

8、st試驗(yàn)報(bào)告號(hào)Test No. PQ2013-046試樣號(hào)Specimen No.試樣類型Type and Figure彎曲直徑Bending Dia彎曲角度Bending Angle試驗(yàn)結(jié)果Test Result1而彎It180°合格2而彎It180°合格3背彎4t180°合格1背彎It180°合格缺口韌性試驗(yàn) Notch Toughness hsls試驗(yàn)報(bào)告號(hào) lest No. PQ2013-046試樣號(hào)SpecimenNo.缺口位置NotchLocation缺口型號(hào)NotchType試驗(yàn)溫度 lest Te'mperalure沖擊值Impa

9、ctValues(J)側(cè)向膨脹Lateral Expansion落像試驗(yàn)Drop Weight剪切面%Shear毫英寸Milli-Inc斷裂Break不斷裂No Break/焊接工藝評(píng)定報(bào)告編號(hào)PQR558PQR2013-U-01頁數(shù) page4of4鎖度試驗(yàn)Hardness Test試驗(yàn)報(bào)告號(hào)Test No.試樣號(hào)Specimen焊縫碾度值(HB)Weld Hardness Valves熱影響區(qū)換度值(HB)Heat Affected Zone Hardness Valves母材換度值(HB)Base Metal Hardness Valves/角焊縫試驗(yàn)Fillet Weld Tests試

10、驗(yàn)報(bào)告號(hào)Tests No試驗(yàn)結(jié)果 Test Result熔透進(jìn)僚材情況Penetration into Base Metal/裂紋類型和性質(zhì)Cracks Type/宏觀檢驗(yàn)結(jié)果Denosit Analysis/其它試驗(yàn)Other Tests試驗(yàn)類型Type of Test試驗(yàn)結(jié)果Test Result試驗(yàn)報(bào)告號(hào)Test No.晶間腐蝕未發(fā)現(xiàn)晶間腐蝕傾向PQ2O13-O15結(jié)論 Results評(píng)定結(jié)果Result:合格Yes焊工姓名鋼印號(hào)Welder Name 楊素英Stemp No. 228編制Prepared By日期Date審核Reviewed By日期Date批準(zhǔn)Approved By日

11、期Date郭超2013-11-02焊接工藝指導(dǎo)書委托單位實(shí)驗(yàn)室日期2013.10.29編號(hào)施焊產(chǎn)品主 要技術(shù)參數(shù)產(chǎn)品名稱工藝管道材質(zhì)0Crl8Ni9厚度范圍4.0mm管徑范圍<1)89mm設(shè)計(jì)壓力l.OMpa設(shè)計(jì)溫度-196°介質(zhì)LNG天然氣其它執(zhí)行標(biāo)準(zhǔn)ASME-IX評(píng)定試件材料標(biāo)準(zhǔn)類型或牌號(hào)類、組別號(hào)規(guī)格GB/T14976-20020Crl8Ni9<P89mm/填充金屬標(biāo)準(zhǔn)牌W規(guī)格焊劑牌號(hào)GB50236-2011ER308 1.6mm/焊接方法GTAW簡(jiǎn)圖：60+5。坡口型式V/焊接位萱6GTZ_< z-其它/)/- ) v 4.0mmck l.5±0.

12、5預(yù)熱及焊后熱處理預(yù)熱溫度/層間溫度/后熱/熱處理/其它技術(shù)要求和附加檢驗(yàn)項(xiàng)目：1. 低溫下機(jī)械性能試驗(yàn)2. 晶間腐蝕試驗(yàn)委托受理人:委托單位技術(shù)負(fù)責(zé)人:編制:Welding Procedure Instruction焊接I：藝抬導(dǎo)書編號(hào)Welding Procedure specification No.WPS2013006貞數(shù)1012Page焊接工藝評(píng)定報(bào)告編號(hào)PQRN0.PQR558執(zhí)行標(biāo)準(zhǔn)Acceptance Crileria SY/04522002焊接方法 Welding ProcessGTAW操作類型(于工、自動(dòng).半自動(dòng))(OperationType: Manual, Automa

13、tic , Semi-Auto) F L焊接接頭Joints:坡口形式Groove TypeV 墊板(材料及規(guī)格)Backing/簡(jiǎn)圖 Sketch:母材 Base metals材料標(biāo)注 Material Specification 0Crl8Ni9 類型或牌號(hào) Type or Grade 0Crl8Ni9類、組別號(hào) Group Number與類、組別號(hào)相焊 to Group Number VbVI-1厚度 Thickness 4.()mm 直徑 Diameter89其它 Other /填充金屬Filler MetalsER308填充金屈標(biāo)準(zhǔn)SpecificationGB50236-2011牌

14、號(hào).尺寸Brand . Size0Crl8Ni9 ER3O8分類號(hào) Classification/焊劑牌號(hào)Flux Brang/熔敷焊縫厚度 Thickness of Deposited weld4.0mm其它Other焊接位宜Positions預(yù)熱 Preheat坡 口位宜 Positions of Groove(6GT)預(yù)熱溫度 Preheat Temperature/焊接方向（向上.向下）層間溫度 Inter-pass Temperature/Welding Progression (Uphill. downhill)向上角焊縫位宜Fillet Weld/其它Other/Welding

15、Procedure Instruction焊接工藝指導(dǎo)書編號(hào) Welding Procedure specification No.頁數(shù)WPS20130062of2Page焊后熱處理PWHT溫度 Temperature/時(shí)間Time/升溫速度Healing Rate/降溫速度Cooling Rate/氣體Gases氣體 Gases 混合比 Mixture 流S; Flow Rate保護(hù)氣體 Shielding GasesAr99.99%812L/min尾部氣體 Trailing Gases/背部氣體 Backing GasesAr99.99%10-20L/mm電特性 Electrical Ch

16、aracteristics電流種類Current Type直流極性Polarity正接電流范1冊(cè)(A) Amps Range 70110(A)電壓(V) Volts20S0(V)鴿極尺寸及類型 Electrode Size , Type<t>2.4送絲速度 Electrode Wire fed speed range46 cni/min金屬過渡方式 Metal Transmit Mode于丄焊管層數(shù)WeldLayer(s)焊接辦法Process填充金屬Filler Metal電流 Current電壓范ia(v)Volt Range焊接速度Travel Speed cm/nun線能雖

17、 kJ/cm牌號(hào)Class直徑mmDia.類型/極性Type/Polar.安培(A) Amp(S)1GTAWER3O8直流正接70 9020 304621-272GTAWER3O84>1. 6直流正接90 11020-3081013 19一焊接技術(shù) Welding Technique焊接速度直接或擺動(dòng)焊接擺動(dòng)方式Travel Speed 410cm/mm String or weave bead稍擺動(dòng)Oscillation橫向噴嘴尺寸焊前清理或?qū)娱g清理方法Orifice Cup or Nozzle Size/Method of Initial and Inter-pass Cleanin

18、g砂輪機(jī)背面清根方法眾道焊或多道焊(每面)Method of Back Gouge/Single pass or Multiple Pass(Each Side)藝道導(dǎo)電嘴至工件距離(每面)怙焊絲或多焊絲轎擊Contact Tube Work Distance(Each Side)/Single or multiple Electrodes/Peening/其它 Other:/編制 Prepared By郭超審核 Reviewed By批準(zhǔn) Approved By日期Date2013-11-02日期Date、日期Date射線探傷報(bào)告RADIOGRAPHIC TEST REPORT OF WEL

19、D報(bào)告編號(hào)：RT2013-焊037報(bào)告日期：Report NoDate 2013 年 10 月 30 日委托單位Tmstcr實(shí)驗(yàn)室工程項(xiàng)目：Project工號(hào)Section工藝評(píng)定用工件名稱Name of part試管管線號(hào)/設(shè)備號(hào)Pipeline/Part NoPQR2013006材質(zhì) Material0Crl8Ni9規(guī)格Specification<1> 89 X 4.0mm焊接方法 Welding methodGTAW透照方式Method for transmission單臂透照增感方式Way of enhancingPb射線種類 Kind of rayX-ray執(zhí)行標(biāo)準(zhǔn)Sta

20、ndard forexecutionJB/4730.2-2005焊縫（口） 號(hào)Weld No.部位號(hào)Test location象質(zhì) 指數(shù)IQI缺陷性質(zhì)及大小Nature and size of defect評(píng)立等級(jí)Result of evaluation焊工號(hào)WelderNo.返修位置Location on repaired6G-1A12氣孔一點(diǎn)合格W228B無合格W228技術(shù)負(fù)責(zé)人：Person in charge ofTechniqueDate年月日審核： Reviewer評(píng)片：Film evaluator檢測(cè)：ExaminerDate年 月日Date年 月日Date年 月日力學(xué)性能試驗(yàn)報(bào)

21、告MECHANICAL TEST REPORT工作令號(hào) Job No. PQ20I3-046報(bào)告編號(hào) Report No. PQ2013-046送驗(yàn)單位Source焊接室WL材料用途Material Application工藝評(píng)定用Welding procedure qualification產(chǎn)品名稱Item Name工藝評(píng)定試管 The test pipe of Procedure qualification材料牌號(hào)及規(guī)格 Material Spec & Size4)89 X 4.0mm0Crl8Ni9試樣 編號(hào) PecimeNo.彎曲試驗(yàn)Bend Test沖擊試驗(yàn)Impact Test硬度試驗(yàn)Hardness彎曲條件Condition of bend面彎Facebend背彎Rootbend側(cè)彎Sidebend位置 Location規(guī)格Sizemm溫度Notch*CAKvJ熱處理前Bcfor heattreatment熱處理后Postwedheatreatment1a=180° A=4t合格pass2a=180° A=4t合格pass3a=180° A=4t合格 pass4a=180° A=4t合格passPecimciNo.1 Width mm